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14

20

All 

 piston

actuators are quipped with 

a gas over oil tank to assure 

smooth operation and 

prevent valve damage. 

Proper fluid level is 

important.

ORBIT

21

To check the fluid

level, read the nameplate to 

determine if the actuator is 

the 

LG

 type or the 

LS

 type.  

If the nameplate is illegible 

or missing 

DO NOT attempt 

to check the fluid level 

without consulting ORBIT 

Representative.

15

ORBIT diaphragm

actuators equipped with a 

manual close mechanism 

have an additional upper 

lube point located on the 

manual closer stem. Spring 

close diaphragm actuators 

have no upper lube point.

16

Diaphragm actuators

equipped with a two way 

manual mechanism have an 

upper lube point that is 

only accessible when the 

manual mechanism is in the 

open position.

17

 

All 

 piston

actuators have a lower lube 

point above pressure line 

pressure.

ORBIT

18

ORBIT piston actuators

equipped with a manual 

close mechanism have an 

additional upper lube point, 

which lubricates the manual 

mechanism stem.             

Piston actuators with a two 

way manual mechanism 

have no upper lube point.

19

Piston actuators

equipped with two way 

gear mechanism have a 

lube point on the gear box 

as shown.

22

To check fluid level for

the 

LG

 type, 

CLOSE

 the valve. 

This forces the hydraulic   

fluid from the actuator into 

the gas over oil tank.            

In the closed position the 

fluid should reach the level 

indicated in the chart below. 

 

If the fill plug is 

removed in the OPEN position, 

actuator pneumatic pressure will be 

encountered if the system is under 

pressure. Personal injury and/or 

damage to property may result.

WARNING!

CORRECT FLUID LEVEL FOR LG TYPE PISTON

Actuator                  Tank Size

Fluid Level           Capacity

in.

mm

Hole

gallon litre

LG-124

12 x 19

305 x 483

one only

5

19

LG-185

14 x 27

356 x 686

bottom

12

45

LG-205, 206

14 x 27

356 x 686

top

15

57

LG-206

14 x 33

356 x 838

top

18

68

LG-266

16 x 38

406 x 965

top

28

106

23

To check the fluid level

for the 

LS

 type piston 

actuator, 

OPEN

 the valve.

This forces the oil from

above the lower piston into 

the gas over oil tank. The 

fluid should reach the fill

plug level indicated in the

cart below. 

 

If the

fill plug is removed in the CLOSED 

position, actuator pneumatic 

pressure will be encountered if the 

system is under pressure. Personal 

injury and/or damage to property 

may result.

WARNING!

CORRECT FLUID LEVEL FOR LS TYPE PISTON

Actuator                  Tank Size

Fluid Level           Capacity

in.

mm

Hole

gallon litre

LS-124

10 x 11 1/2 254 x 292

one only

3

11

LS-185

12 x 19

305 x 483

bottom

6

23

LS-205

12 x 19

305 x 483

top

8

30

LS-206

14 x 27

356 x 686

bottom

12

45

LS-266

14 x 27

356 x 686

top

15

57

LS-207

14 x 30

356 x 762

bottom

12

15

LS-208

14 x 30

356 x 762

top

14 

53

LS-267

14 x 30

356 x 762

top

14

53

LS-269

16 x 41

406 x 1041

top

25

95

P R O C E S S  V A L V E S

INSTALLATION, OPERATION AND MAINTENANCE - LUBRICATION

(CONTINUED FROM PREVIOUS PAGE)

CT-ORB-IOM/6

05/08 ION-3M

®

ORBIT

Summary of Contents for ORBIT GP-6

Page 1: ...ORBIT ORBIT Installation Operation and Maintenance P R O C E S S V A L V E S...

Page 2: ...roper installation and maintenance of ORBIT Valves and Actuators Step by step procedures should be followed closely to prevent damage to the valves and or actuators or injury to personnel This manual...

Page 3: ...es 10 Valve Illustrations Showing Lube Points 11 LUBRICATION Lubrication Schedule and Recommended Lubricants 12 Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Ste...

Page 4: ...cks and scratches 5 On handwheel valves cycle fully open and fully closed to check for ease of operation Check indicator rod travel against dimensions on page 8 to verify full stem travel 6 For valves...

Page 5: ...d easier operation 6 The words preferred pressure end have been abbreviated to Pref Pres End and can be found stamped on one end connection This stamping is marked with red paint 7 When possible ORBIT...

Page 6: ...mponents that are screwed into threaded valves 14 For weld end valves the temperature required to weld the valve into the line will exceed the rated working temperature of the valve ORBIT valves with...

Page 7: ...been abbreviated to Pref Pres End and are stamped on one end connection It is marked with red paint for easy identification 6 On piston actuated valves a gas over oil tank is provided to assure smoot...

Page 8: ...specified on the nameplate the minimum actuator pressure should always be within 5 psi 0 3 bar of maximum pressure 14 Connect the opening air supply for the diaphragm actuator to the bottom point A C...

Page 9: ...r supply to this point will keep the actuator from opening the valve 21 Also on LS spring close piston actuators the pipe plug on top of the gas over oil tank must be replaced with the filter breather...

Page 10: ...00 1 3 4 44 2 3 x 1 13 16 x 3 50 80 x 46 x 80 2500 1 3 4 44 3 4 x 3 x 4 80 100 x 80 x 100 150 300 1 1 2 38 3 4 x 3 x 4 80 100 x 80 x 100 600 1 3 4 44 3 4 x 3 x 4 80 100 x 80 x 100 900 1500 2 1 4 57 3...

Page 11: ...4 4 3 4 2 1 4 6 x 4 x 6 16 3 4 4 24 3 4 4 3 4 24 1 6 3 4 6 3 4 16 3 4 3 2 16 3 4 4 3 4 24 1 6 3 4 6 3 4 6 8 3 4 2 1 2 8 x 6 x 8 16 3 4 4 1 4 24 7 8 5 1 2 24 1 1 8 7 1 2 7 3 4 12 3 4 4 1 4 1 1 2 16 7 8...

Page 12: ...3 4 24 1 5 8 11 1 2 12 3 4 24 2 15 1 4 16 8 24 1 3 8 8 3 4 8 3 4 24 1 5 8 11 1 2 12 3 4 24 2 15 1 4 16 10 x 8 x 10 24 1 7 8 13 1 4 13 1 2 24 2 1 2 19 1 2 20 1 2 10 32 1 3 8 9 1 4 9 1 4 24 1 7 8 13 1 4...

Page 13: ...OPERATION AND MAINTENANCE VALVES WITH ONE LUBE POINT CT ORB IOM 6 05 08 ION 3M ORBIT PACKING ADJUSTMENT BOLTS DO NOT REMOVE WHEN VALVE IS UNDER PRESSURE PACKING FITTING NEVER REMOVE PACKING FITTING NE...

Page 14: ...grease gun provides adequate lube penetration CONTINUED ON NEXT PAGE ORBIT RECOMMENDED LUBRICATION SCHEDULE The frequency of valve lubrication should be based on user s past experience with installed...

Page 15: ...area of the valve 12 Lubrication is identical to steps 8 10 except lubricate until the leak stops 13 All ORBIT valves except O S Y design equipped with diaphragm actuators are lubricated through the u...

Page 16: ...d reach the level indicated in the chart below If the fill plug is removed in the OPEN position actuator pneumatic pressure will be encountered if the system is under pressure Personal injury and or d...

Page 17: ...ealed off the packing chamber pressure and replacing it with the type of plastic packing that is shown on the nameplate Do not substitute without 6 consulting the chart on page 17 Replace the adjustme...

Page 18: ...ressure by the stem packing rings is maintained by the compression applied to the gland flange and retainer bolts 13 If a stem leak occurs more compression can be applied by evenly adjusting the hex n...

Page 19: ...land which forces a brass friction plug against the valve stem 4 The conventional type Packing Gland Assembly uses braided packing rings and gland studs with nuts Adjustment is identical to O S Y valv...

Page 20: ...e not owned by Cameron Trademark Owner CARPENTER 450 Carpenter Technology Corp HASTELLOY Haynes International Inc INCONEL INCO Nickel Sales Inc LATROBE Timkin Latrobe Steel MONEL INCO Alloys Internati...

Page 21: ...P R O C E S S V A L V E S NOTES CT ORB IOM 6 05 08 ION 3M ORBIT...

Page 22: ...P R O C E S S V A L V E S NOTES CT ORB IOM 6 05 08 ION 3M ORBIT...

Page 23: ...P R O C E S S V A L V E S...

Page 24: ...For the most current contact and location information go to www c a m com valvesandmeasurement VALVES MEASUREMENT 3250 Briarpark Drive Suite 300 Houston Texas 77042 USA Toll Free 800 323 9160 CT ORB...

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