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16

Section 4 

Model 753A Gage Pressure Transmitter

Section 4—Calibration and Maintenance

General Field and Periodic Maintenance

Electronic Transmitter

The electronic transmitter circuits are basically maintenance-free and do not 

require routine preventative maintenance other than a periodic check of cali

-

bration. See Calibration below for details.

Calibration 

Each transmitter is calibrated at the factory prior to shipment. A 9-point cali

-

bration check is recommended upon receipt, and again before the transmitter 

is operated for the first time. If  "as found" values are not within the specified 

range, a full calibration should be performed. 

The transmitter should be recalibrated at periodic intervals, determined 

primarily by the usage of the transmitter, historical performance, the desired 

accuracy of the output signal, or indications that the instrument may be out of 

calibration. If a transmitter is installed after an extended period of storage, a 

calibration test should be performed before operating the transmitter to ensure 

correct performance.

Test Equipment

To perform the calibration procedure for an instrument with 0.5% accuracy, 

the test equipment should meet or exceed the requirements listed in 

Table 4.1, 

page 17

. For calibrating instruments, the pressure source should have at 

least 4 times the accuracy of the instrument being tested. In the event equip-

ment is substituted that does not meet these requirements, the accuracy of the 

recalibrated transmitter must be derated accordingly.

Summary of Contents for BARTON 753A

Page 1: ...peration 7 Basic Components 7 Gage Pressure Transducer 7 Electronic Transmitter 7 Basic Operation 7 Surge Voltage Protection Circuit 8 Reverse Polarity Protection 8 Regulator 8 Strain Gage Bridge Network 8 Signal Amplifier 9 Current Amplifier 9 Temperature Compensation 9 Section 3 Installation Startup and Shutdown 10 Overview 10 Unpacking Inspection 10 Initial Calibration Check 10 Mounting 10 Wall...

Page 2: ...TANT Indicates actions or procedures which may affect instrument operation or may lead to an instrument response that is not planned EMI RFI Shielding 14 Startup Procedure 14 Shutdown Procedure 15 Section 4 Calibration and Maintenance 16 General Field and Periodic Maintenance 16 Electronic Transmitter 16 Calibration 16 Test Equipment 16 Electrical Connections for Calibration 17 Calibration Checkpo...

Page 3: ...The instrument utilizes surface mount electronic components electronic circuits and a molecular bonded strain gage sensing cantilever beam actuated directly by a Bourdon tube pressure sensing element In many applications the electrical connections are contained within a junction box as shown in Figure 3 1 page 12 However the junction box is optional Gage Pressure Transducer The mechanical actuatin...

Page 4: ...3 1 and 3 2 page 12 Zero and Span Control The transmitter has two 10 turn potentiometers one for zero adjustments the other for span control With these two controls measurement can be made between any two points within the rated transmitter span However to ensure a high level of accuracy combined zero and span adjustments should never exceed 5 of the factory calibration IMPORTANT Combined zero and...

Page 5: ...ments Combined zero span field adjustments are limited to 5 of factory calibrated span See Zero Suppres sion and Custom Span for additional options Zero Suppression Available as an option 0 to 50 suppression of factory calibrated span Custom Span Available as an option 20 to 100 of factory calibrated span Sensitivity 0 01 of factory calibrated span Power Requirements see Figure 3 3 page 13 4 20 mA...

Page 6: ...T female Weight 8 lb Electrical Interface 1 2 inch conduit connections to internal screw termi nals external junction box optional Note Turndown has a directly proportional effect on the indicated specifications Zero or span field adjustments beyond 5 may affect indicated performance Calibration is by the end point method with zero and full scale outputs held to 0 5 of true calibrated values IMPOR...

Page 7: ...vement of the strain gage beam which acts upon the strain gages Any action of the strain gages is monitored by the electronic transmitter circuit Electronic Transmitter The 753A transmitter senses the pressure applied at the input of the gage pres sure assembly and the electronic circuit converts to a 4 20 mA or 10 50 mA output signal The pressure causes the closed end of the C type Bourdon tube t...

Page 8: ...rotection Reverse input polarity protection is provided by the forward conducting diode In the event the polarity of the input is reversed the diode blocks the input and prevents the reversed input power from damaging the electronic circuit components The diode can accommodate a maximum of 80 Volts without damage Regulator This stage of the circuit regulates that portion of the loop current which ...

Page 9: ...ier The current amplifier circuit converts the signal amplifier output voltage to current The amount of current is precisely regulated with the feedback net work to make it proportional to the bridge output Temperature Compensation The Model 753A transmitter is temperature compensated at the factory Only those repairs described in Section 4 of this manual may be performed in the field without void...

Page 10: ...ment from contamination Remove this bag only in a clean area Initial Calibration Check The Model 753A transmitter is factory calibrated However to ensure that the calibration is intact following shipping a calibration check is recommended prior to operating the instrument See Calibration page 16 for step by step instructions Record the as found values and recalibrate if necessary Mounting Mount th...

Page 11: ...f uninsulated piping between the transmitter and the primary metering device for each 100 degrees in excess of 135ºF 4 Install a suitable pulsation dampening device upstream of the transmitter Where severe pulsation is present the accuracy of the flow measurement will be affected 5 For ease of operation and maintenance install manifolds to allow sens ing lines to be shut off while removing the ins...

Page 12: ...s loop resistance values for various cable wire sizes 3 Install a load resistor sized for the application WARNING Failure to properly calculate power supply DC output voltage may result in inaccurate transmitter readings possibly leading to safety system performance degradation during design basis events To avoid equipment inaccuracy hazards follow the examples and tables in this section for deter...

Page 13: ...xercised when calculating the power supply output voltage A power supply specified as 50Vdc 1 volt must be considered a 49Vdc source to ensure the minimum required voltage at the transmitter Use the actual value when available otherwise use worst case value Use Figure 3 3 as a reference to determine if the maximum calculated value of RT RLine RLoad RExt is correct Loop Resistance Calculations Use ...

Page 14: ...quest Contact the factory for information The following precautions are recommended to limit EMI RFI interference 1 Run signal wires in solid conduit or use high quality shielded cable to connect the transmitter to the power equipment 2 House the transmitter leads in solid conduit up to the junction box where the shielded cable is connected to the leads 3 Ground the electronic transmitter junction...

Page 15: ...ibration page 16 If re adjustment of the zero and or span is necessary perform all 12 steps described in the Calibration Procedure page 18 6 Check the manifold and piping for leaks as follows a Open the shutoff valve to pressurize the instrument b Close the shutoff valve c Check for a change increase or decrease in the transmitter output that could indicate leakage IMPORTANT Be careful not to subj...

Page 16: ...nsmitter should be recalibrated at periodic intervals determined primarily by the usage of the transmitter historical performance the desired accuracy of the output signal or indications that the instrument may be out of calibration If a transmitter is installed after an extended period of storage a calibration test should be performed before operating the transmitter to ensure correct performance...

Page 17: ...librating the transmitter are shown in Figure 4 1 WARNING Ensure that the condulet cover is secure before applying power to instrument when used in hazardous areas Failure to do this may result in personal injury or property damage Figure 4 1 Electrical connections for calibration Flexible cable is recommended for electrical connections to the instrument Perform the following steps to complete fie...

Page 18: ...point of Span Output 4 20 mA Transmitter 10 50 mA Transmitter Current 0 08 mA Voltage 0 04 Vdc Current 0 2 mA Voltage 0 04 Vdc 0 4 mA 2 Vdc 10 mA 2 Vdc 25 8 mA 4 Vdc 20 mA 4 Vdc 50 12 mA 6 Vdc 30 mA 6 Vdc 75 16 mA 8 Vdc 40 mA 8 Vdc 100 20 mA 10 Vdc 50 mA 10 Vdc This value includes the effects of conformance non linearity deadband hysteresis and repeatability This value was obtained using a 500 ohm...

Page 19: ...e zero control potentiometer as required to produce the recommended output level 8 Apply the calibration pressure for the 100 checkpoint as specified in Table 4 2 page 18 Adjust the span control potentiometer as required to produce the recommended output level 9 Repeat steps 7 and 8 until no further refinements can be made 10 Apply the calibration pressures referred to in Table 4 2 page 18 start i...

Page 20: ... con nection return to factory for repair Transmitter zeros but cannot get full output Power Source Low voltage Repair power source Load Resistance Resistance too high Replace load resis tance or repair as required Transmission Cable Resistance or length of cable in excess of specifications Measure cable loop resistance and bring within specifications Electronic Module Amplifier Loss of gain Retur...

Page 21: ...21 Model 753A Gage Pressure Transmitter Section 5 Section 5 Assembly Drawing and Parts List Figure 5 1 Model 753A assembly drawing ...

Page 22: ... PAN HD 6 32 X 1 4 SST 9A C0119 0016J 2 22 WASHER LOCK IT 6 SST 9A C0003 0070K 6 23 TERMINAL BRACKET 9A C0752 1112C 1 24 WASHER LOCK INTERNAL TOOTH 8 STNL ST 9A C0003 0066K 4 25 STRIP MARKER SILKSCREEN 9A C0752 1113C 1 26 SCR PAN HD 8 32 X 1 4 316 SS 9A C0119 0006J 2 27 SCR PAN HD 8 32 X 1 2 316 SS 9A C0119 0005J 2 28 WIRE ASSEMBLY RED 9A C0752 1119B 1 29 WIRE ASSEMBLY BLACK 9A C0752 1120B 1 30 I ...

Page 23: ... Model 753A Gage Pressure Transmitter Section 6 Section 6 Dimensional Drawings Figure 6 1 Model 753A transmitter with junction box front view Figure 6 2 Model 753A transmitter with junction box side view ...

Page 24: ...24 Section 6 Model 753A Gage Pressure Transmitter Figure 6 3 Model 753A transmitter with junction box bottom view ...

Page 25: ...ON Flow Application IMPORTANT Assure that the Gage Pressure Transducer input port is connected to the primary device IMPORTANT To prevent overheating the Gage Pressure Transducer during blowdown monitor the temperature by placing your hands on the pipe between the transducer and the manifold pipe containing the vent valves Typical Piping Startup Example Gas Flow The following steps are recommended...

Page 26: ...NTY IS IN LIEU OF AND EXCLUDES ALL OTHER EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FIT NESS FOR A PARTICULAR PURPOSE OR OTHERWISE 2 Components manufactured by any supplier other than Cameron shall bear only the warranty made by the manufacturer of that product and Cameron assumes no respon sibility for the performance or reliability of the unit as a whole 3 In no event shall Cameron be...

Page 27: ...gistered trademark of Cameron 2012 Cameron International Corporation Cameron All information contained in this publication is confidential and proprietary property of Cameron Any reproduction or useof these instructions drawings or photographs without the express written permis sion of an officer of Cameron is forbidden All Rights Reserved Printed in the United States of America ...

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