CAME BKV Series Installation Manual Download Page 1

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Sliding gate operator

BKV series

BKV15AGS / BKV20AGS / BKV25AGS

BKV15ALS / BKV20ALS / BKV25ALS

BKV15AGE / BKV20AGE / BKV25AGE

BKV15RGS / BKV20RGS

INSTALLATION MANUAL

EN English

FA01274-EN

Summary of Contents for BKV Series

Page 1: ...Sliding gate operator BKV series BKV15AGS BKV20AGS BKV25AGS BKV15ALS BKV20ALS BKV25ALS BKV15AGE BKV20AGE BKV25AGE BKV15RGS BKV20RGS INSTALLATION MANUAL EN English FA01274 EN ...

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Page 3: ...lation make sure you have cut off the mains power source The operator cannot be used with gates ﬁtted with pedestrian doors unless its operation can be activated only when the pedestrian door is in safety position Make sure that people are not entrapped between the gate s moving and ﬁxed parts due to the gate s movement Before installing the operator check that the gate is in proper mechanical con...

Page 4: ... parts Unless the action is key operated the control devices must be ﬁtted at at least 1 5 m from the ground and must not be accessible to the public To pass the collision force test use a suitable sensitive safety edge Install it properly and adjust as needed Before handing over to users check that the system is compliant with the 2006 42 CE uniformed Machinery Directive Make sure the settings on...

Page 5: ...ng up to 2000 kg that are up to 20 m long BKV25ALS High performance operator with 36 V motor featuring a control board with graphic display Adaptive Speed Torque Technology 4 safety inputs movement and obstruction detecting device for gates weighing up to 2500 kg that are up to 20 m long BKV15AGE Plus High performance operator with 36 V motor featuring a control board with graphic display Adaptive...

Page 6: ...g IP 44 44 44 44 44 Power supply V 50 60 Hz 230 AC 230 AC 230 AC 120 AC 120 AC Input voltage motor V 36 DC 36 DC 36 DC 36 DC 36 DC Control board input voltage V 26 DC 26 DC 26 DC 26 DC 26 DC Stand by consumption W 14 14 14 14 14 Stand by consumption with the RGP1 W module 0 8 0 8 0 8 0 8 0 8 Maximum power W 200 250 300 200 250 Operating temperature C 20 to 55 20 to 55 20 to 55 20 to 55 20 to 55 Th...

Page 7: ...is manual may change at any time and without notice Original instructions Standard installation 1 Operator 2 Limit switch ﬁns 3 Rack 4 Selector 5 Flashing light 6 Photocells 7 Photocell post 8 Mechanical gate stop 9 Transmitter 10 Slide guides 11 Junction pit 12 Sensitive safety edge Dimensions ...

Page 8: ...switch 7 Anchoring plate 8 Housing for two emergency batteries 9 Housing for thermostat with cartridge 10 Housing for the RGSM001 module 11 Housing for the LBB batteries 12 Housing for the RGP1 module 13 Release lever 14 Limit switch ﬁns 15 Small hardware 16 Housing for UR042 module 17 Holes for the electrical cables to run through 18 Housing for the SMA module 19 Magnetic sensor 20 Magnetic limit...

Page 9: ... actual power draw and distances For connecting products that are not contemplated in this manual see the literature accompanying said products Cables for standard installation CABLE LENGTH m 20 from 20 to 30 Power supply at 230 V AC 3G x 1 5 mm 3G x 2 5 mm 24 V AC DC Flashing light 2 x 1 mm 2 x 1 mm TX Photocells 2 x 0 5 mm 2 x 0 5 mm RX photocells 4 x 0 5 mm 4 x 0 5 mm Command and control device...

Page 10: ...e most suitable solution Corrugated tube laying Dig a hole for the foundation frame Set up the corrugated tubes needed for the wiring coming out of the junction pit Use Ø 40 mm corrugated tubes to connect the gearmotor to the accessories The number of tubes depends on the type of system and the accessories you are going to ﬁt Laying the anchoring plate Set up a foundation frame that is larger than...

Page 11: ...easurements shown in the drawing Fill the foundation frame with concrete The plate must be perfectly level with the bolts which are entirely above surface Wait at least 24 hrs for the concrete to solidify Fit the bolts into the anchoring plate and tighten them using the nuts Remove the pre shaped clamps using a screw driver or pliers Fit the plate into the iron cage Careful The tubes must pass thr...

Page 12: ...is manual may change at any time and without notice Original instructions Remove the nuts from the bolts Fit the electric cables into the tubes so that they come out about 600 mm Remove the foundation frame and fill the hole with earth around the concrete block ...

Page 13: ...ables through and ﬁt it into its corresponding housing Raise the gearmotor by 5 to 10 mm from the plate by turning the threaded feet to make room for further pinion and rack adjustments Setting up the operator Remove the gearmotor cover by loosening the side screws Place the operator on top of the anchoring plate Careful The electric cables must pass under the gearmotor case ...

Page 14: ...ase the operator rest the rack above the operator pinion either weld or fasten the rack along the entire length of the gate To assemble the rack modules use an extra piece and rest it under the joint then fasten it using two clamps Adjusting the pinion rack coupling Manually open and close the gate and adjust the pinion rack coupling distance using the threaded feet vertical adjustment and the hol...

Page 15: ...tor to the plate using the washers and nuts For closing close the gate ﬁt the closing limit switch ﬁn into the rack until the micro switch is activated spring and fasten it using the grub screws Establishing the limit switch points Mechanical limit switches For opening open the gate ﬁt the opening limit switch ﬁn onto the rack until the micro switch activates spring and fasten it using the grub sc...

Page 16: ...tic sensor only for BKV15AGE BKV20AGE and BKV25AGE For opening open the gate insert the limit switch magnetic tab at the rack opening holding the magnet at a distance between 10 and 30 mm from the magnetic sensor fasten the tab support to the rack using the headless bolts place the tab magnet perpendicularly to the magnetic sensor tighten the screw to fasten the tab ...

Page 17: ...17 Manual FA01274 EN 11 2018 CAME S p A The contents of this manual may change at any time and without notice Original instructions Likewise set the closing limit switch magnetic tab with the gate closed this time ...

Page 18: ...ponder selector 14 Terminals for signaling devices 15 B1 B2 terminals 16 R700 R800 card connector 17 Connector for the RIOCN8WS module 18 Connector for the SIPA06 card 19 Limit switch terminals 20 Accessories fuse 21 Control board fuse 22 Transformer terminals 23 Memory Roll card connector 24 Display 25 Line fuse 26 Power supply terminal board CONTROL BOARD Caution Before doing any work on the con...

Page 19: ...d without notice Original instructions ELECTRICAL CONNECTIONS Connect all wires and cables in compliance with the law WARNING For the system to work properly before ﬁtting any plug in card e g the AF R800 you MUST CUT OFF THE MAIN POWER SUPPLY and remove any batteries Remove the control board s cover as shown in the figure ...

Page 20: ...uctions Signaling devices 10 E Flashing light connection output Contact rated at 24 V AC DC 3 W max 10 E3 Additional light connection output contact rated at 24 V AC DC 12 W max 10 5 Gate state warning output contact rated for 24 V AC DC 3 W max Input voltage L N Line voltage input at 120 230 V AC 1P N PE 50 60 Hz 10 11 Accessories power supply output 24 V AC DC max 20 W ...

Page 21: ... either press the control button or any other control device Turn on the Total Stop function when programming If the button is unused leave this function off 2 3 OPEN ONLY function from control device with NO contact In MAINTAINED ACTION mode you must connect the control device onto 2 3 2 3P PARTIAL OPENING feature from command device NO contact 2 4 ONLY CLOSE function from control device NO conta...

Page 22: ... programming Safety devices Photocells Conﬁgure contact CX CY CZ or CK NC input for safety devices such as photocells as C1 reopening during closing When the gate is closing opening the contact causes the inversion of movement until opening is complete C2 reclosing during opening When the gate is opening opening the contact triggers the inversion of movement until the gate is completely closed C3 ...

Page 23: ...he gate is fully closed again If the Remove obstruction function is turnedon opening the contact triggers the inversion of movement until there is enough space to remove the obstructions If unused contacts CX CY CZ or CK NC must be turned off when programming Sensitive safety edge Conﬁgure contact CX CY CZ or CK NC input for safety devices such as sensitive safety edges as edge with clean contact ...

Page 24: ...IOED8WS RIOPH8WS and RIOLX8WS wireless accessories by following the indications shown in the folder enclosed with each accessory If the devices are not conﬁgured with the RIOCN8WS module the display will show the RIO system not conﬁgured error message If the system s radio frequencies are disturbed the wireless system will prevent the operator from functioning normally and the RIO system is unreac...

Page 25: ...Y manual CRP based connection system It is for controlling and conﬁguring the system from either a remote or an onsite connection Remote connection Connectthe RGSM or UR042 module to the control board using a CAT 5 max 1000 m cable to terminals A A B B GND GND Plug the RSE card into the RSE_1 connector of the control board Conﬁgure the RSE_1 port when programming If an RSE card conﬁgured for combi...

Page 26: ...oards by using a CAT 5 max 1 000 m cable to terminals A A B B GND GND Plug the RSE card into the RSE_1 connector on the control board of both operators Conﬁgure the RSE_1 port as Combined when programming the MASTER control board For additional details see the chapter called COMBINED OPERATION Memory Roll It is for saving user data time settings and system conﬁguration and reuse them with another ...

Page 27: ...d procedure and conﬁrm with ENTER 3 Select the system type Single or Combined then conﬁrm with ENTER 4 Select the gate s opening direction Left or Right then conﬁrm with ENTER 5 Conﬁgure contact CX as Disabled C1 C2 C3 C4 C7 C8 C13 r7 r8 r7 two sensitive safety edges or r8 two sensitive safety edges conﬁrm with ENTER 6 Conﬁgure also for contacts CY CZ and CK 7 If the RIOCN8WS module is plugged int...

Page 28: ...m number of obstructions in 2 It shows that the operator has detected two obstructions when the gate was moving to the right When the maximum number of detections is reached the operator stops and the display reads out the following error message Maximum number of obstructions in It shows that the control board has at least one scheduled timer saved in the memory It shows that the control board is...

Page 29: ... Off On Part open point 10 20 100 Opening slow down point 10 25 60 Closing slow down point 10 25 60 Hard wired safety devices Total Stop Off On input CX Disabled C1 C2 C3 C4 C7 C8 C13 r7 r8 r7 Two sensitive safety edges r8 Two sensitive safety edges CY input Disabled C1 C2 C3 C4 C7 C8 C13 r7 r8 r7 Two sensitive safety edges r8 Two sensitive safety edges CZ input Disabled C1 C2 C3 C4 C7 C8 C13 r7 r...

Page 30: ...SE communication RSE1 Off On CRP CRP address 1 254 RSE1 speed 1200 bps 2400 bps 4800 bps 9600 bps 14400 bps 19200 bps 38400 bps 57600 bps 115200 bps RSE2 speed 1200 bps 2400 bps 4800 bps 9600 bps 14400 bps 19200 bps 38400 bps 57600 bps 115200 bps External memory Saving data Reading data Guided procedure Wizard Single Combined Manage users New user Step by step Sequential Open Partially open Output...

Page 31: ...nﬁrm YES Errors list Manage timer Show clock Set the clock Date and time Automatic DST On Off Time format 24 hours 12 hours AM PM Create new timer Open Partially open Output B1 B2 Start time Stop time Remove timer Commands Open Partially open Close Stop Language Italiano IT English EN Francais FR Deutsch DE Espanol SP Português PT Polski PL Русский RU Password Enable password Remove password Chang...

Page 32: ...tor settings Opening direction Left Right Setting the gate opening direction Motor test Press the keys This test checks whether the gate opens in the proper direction Use the keys when programming Gate travel calibration Self learning of the gate s travel Before calibrating the gate travel check that the maneuvering area is free of any obstructions and check the proper positioning of the limit swi...

Page 33: ...ty edges r8 two sensitive safety edges Input NC Can associate C1 reopening when closing by photocells C2 reclosing when opening by photocells C3 partial stop C4 obstruction wait C7 reopening when closing by sensitive safety edges C8 reclosing when opening by sensitive safety edges C13 reopening when closing and with immediate stop once the obstruction is removed even if the gate is stopped r7 reop...

Page 34: ...n when closing with immediate closing once the obstruction is removed even when the gate is stopped OFF off This function only appears if the RIOCN8WS card is plugged into the control board The P3 function is enabled on if if the Automatic close automatic close is turned on RIO PH T2 RIO CELL wireless device See the RIO PH T1 function CY input Input NC See function CX Input CZ input Input NC See f...

Page 35: ... E3 as Cycle light it stays on from the moment the gate starts opening until itis completely closed including the automatic closing time If the automatic closing is not on the light stays off Courtesy light it turns on from the moment the gate starts opening until the opening limit switch is reached and stays on for the set time see Courtesy time Courtesy time 60 sec 180 sec To set the courtesy li...

Page 36: ...gure the RSE1 connector as Combined to work in MASTER mode for controlling the two operators CRP remote connection system or Off CRP Address 1 255 Associate an address number that uniquely identiﬁes each control board when the system has two or more operators and a remote connection system RSE1 speed 1200 bps 2400 bps 4800 bps 9600 bps 1200 bps 14400 bps 19200 bps 38400 bps 57600 bps 115200 bps To...

Page 37: ...er with the type of command Press ENTER to delete after the conﬁrmation message New user To add up to 250 users and associate to each one of the available commands Step by step Sequential Open Partially open or Output B1 B2 Enter the data by using a transmitter or other control device Before registering the users if you are adding them by using a transmitter make sure the antenna fitted with the R...

Page 38: ...he transmitter you want to save to the control board among the available coding types All decodings Rolling code or TW key block When you select the Rolling code radio frequency coding all saved transmitters are automatically deleted save for those with Rolling code radio coding When you select the TW key block radio frequency coding all saved transmitters are automatically deleted The TWIN coding...

Page 39: ...he set number is reached the warning light connected to 10 5 will blink three times twice every hour Maintenance reset To reset the number of the gate s partial maneuvers in Partial maneuvers Resets the maneuvers each time the system undergoes maintenance Change mode To change the command of the operator oof an added user 1 From the Manage users menu select Change mode Press the ENTER key 2 Select...

Page 40: ...SSAGES POSSIBLE CAUSES AND FIXES Done Enable password 1 From the Password select Enable password Press the ENTER key 2 Enter four digits by using the keys then press ENTER 3 Reconﬁrm password Repeat Password 0___ New Password 0___ Password Enable password Password To set a password to protect the access to the main menu that is conﬁguring managing users and so on Language Select one of the availab...

Page 41: ...eep pressed the and keys then power up the control board Keep the keys pressed until the display reads Factory reset then press ENTERto conﬁrm select Conﬁrm YES Once conﬁrmed set the language you prefer and follow the guided procedure Done Remove Password Confirm YES Password Remove password Done Change password 1 On the Password menu select Change password Press the ENTER key 2 Enter four digits ...

Page 42: ...atic DST Press the ENTER key 2 Select On Press ENTER to conﬁrm choosing the automatic time change setting Set the clock Date and time settings 1 On the Manage Timer menu select Set Clock Press the ENTER key 2 Set the day month and year by using the keys then press ENTER 3 Then in the same way set the hour minutes and seconds Hour Minutes Seconds 17 04 18 Day Month Year 17 04 18 Timer Set the clock...

Page 43: ...nctions Open Partially open and Output B1 B2 Only with the Open function users are not enabled to control the operator In any case any hard wired control devices remain on 1 From the Manage timer menu select Create new timer Press the ENTER key 2 Select a function Press ENTER 3 Set the command s start time by using the keys and the Enter key 4 Then in the same way set the command s stop time 5 Sel...

Page 44: ...ve timer 00 00 00 00 Remove timer Deleting the timer 1 From the Manage timer menu select Remove timer Press the ENTER key 2 The display will show the type of command that is activated O Open P Partially open or B Output B1 B2 and the commands start and stop times Press ENTER again 3 Select Conﬁrm YES and press ENTER to conﬁrm deleting the timer Manage timer Remove timer ...

Page 45: ...Courtesy light time F28 Opening time F29 Closing time F30 Opening slow down time F31 Closing slow down time F34 Gate travel sensitivity F35 Slow down sensitivity F36 Partially open point F37 Opening slow down point F38 Closing slow down point F49 RSE1 F50 Saving data F51 Reading data F 54 Opening direction F56 CRP address F58 Total maneuvers F63 RSE1 speed F65 RIO ED T1 F66 RIO ED T2 F67 RIO PH T1...

Page 46: ...e Memory Roll must be done with the mains power disconnected 1 Plug the MEMORY ROLL into the corresponding connector on the control board 2 On the Conﬁguration menu select External memory and press ENTER Select Saving data and press ENTER to conﬁrm the saving of data in the Memory Roll 3 Unplug the MEMORY ROLL and plug it into another control board 4 On the Conﬁguration menu select External memory...

Page 47: ...tor on the control board of both operators Connectthe two control boards by way of a CAT 5 max 1000 m cable onto terminals A A B B GND GND Connect all the control safety devices and cards such as the R700 AF and so on only on the MASTER control board Saving users Only perform the enter user procedure on the MASTER control board Programming On the MASTER control board select the Combined system typ...

Page 48: ...ening maneuver Remove obstructions Maximum number of obstructions There are one more obstructions during closing and opening maneuvers Remove the obstructions Communication error The UTP CAT5 connection cable is damaged Check whether the cable is connected and undamaged Conﬁgured on the wrong RSE port Check that the conﬁguration of the RSE port is for combined on the MASTER operator and CRO on the...

Page 49: ...arket strategies Simply follow these brief disposal guidelines DISPOSING OF THE PACKAGING The packaging materials cardboard plastic and so on should be disposed of as solid household waste and simply separated from other waste for recycling Always make sure you comply with local laws before dismantling and disposing of the product DISPOSE OF RESPONSIBLY DISMANTLING AND DISPOSAL Our products are ma...

Page 50: ...p 50 Manual FA01274 EN 11 2018 CAME S p A The contents of this manual may change at any time and without notice Original instructions ...

Page 51: ...p 51 Manual FA01274 EN 11 2018 CAME S p A The contents of this manual may change at any time and without notice Original instructions ...

Page 52: ...iri Della Libertà 15 31030 Dosson di Casier Treviso Italy tel 39 0422 4940 fax 39 0422 4941 Manual FA01274 EN 11 2018 CAME S p A The contents of this manual may change at any time and without notice Original instructions ...

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