CAME BK-221E Installation Manual Download Page 2

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Premise

• Employ this product only for the use for which it was expressly made. Any 
other use is dangerous. CAME S.p.A is not liable for any damage caused by 
improper, wrongful and unreasonable use • Keep these warnings together 
with the installation and operation manuals that come with the operator. 

Before installing

(checking what's there: if your evaluation is negative, do not proceed before 
having complied with all safety requirements) 

• Check that the automated parts are in good mechanical order, that the 
operator is level and aligned, and that it opens and closes properly. Make 
sure you have suitable mechanical stops • If the operator is to be installed at 
a height of over 2.5 m from the ground or other access level, make sure you 
have any necessary protections and/or warnings in place • If any pedestrian 
openings are fi tted into the operator, there must also be a a system to block 
their opening while they are moving • Make sure that the opening automated 
door or gate cannot entrap people against the fi xed parts of the operator • 
Do not install the operator upside down or onto elements that could yield and 
bend. If necessary, add suitable reinforcements to the anchoring points • Do 
not install door or gate leaves on tilted surfaces • Make sure any sprinkler 
systems cannot wet the operator from the ground up • Make sure the 
temperature range shown on the product literature is suitable to the climate 
where it will be installed • Follow all instructions as improper installation may 
result in serious bodily injury • It is important to follow these instructions for 
the safety of people. Keep these instructions. 

Installing

• Suitably section off  and demarcate the entire installation site to prevent 
unauthorized persons from entering the area, especially minors and children 
• Be careful when handling operators that weigh over 20 kg. If need be, use 
proper safety hoisting equipment • All opening commands (that is, buttons, 
key switches, magnetic readers, and so on)  must be installed at least 1.85 
m from the perimeter of the gate's working area, or where they cannot be 
reached from outside the gate. Also, any direct commands (buttons, touch 
panels, and so on) must be installed at least 1.5 m from the ground and must 
not be reachable by unauthorized persons • All maintained action commands, 
must be fi tted in places from which the moving gate leaves and transit and 
driving areas are visible • Apply, if missing, a permanent sign showing the 
position of the release device • Before delivering to the users, make sure 
the system is EN 12453 standard compliant (regarding impact forces), and 
also make sure the system has been properly adjusted and that any safety, 
protection and manual release devices are working properly • Apply Warning 
Signs (such as the gate's plate) where necessary and in a visible place 

Special user-instructions and recommendations 

• Keep gate operation areas clean and free of any obstructions. Make sure that 
the photocells are free of any overgrown vegetation and that the operator's 
area of operation is free of any obstructions • Do not allow children to play 
with fi xed commands, or to loiter in the gate's maneuvering area. Keep any 
remote control transmitters or any other command device away from children, 
to prevent the operator from being accidentally activated. • The apparatus 
may be used by children of eight years and above and by physically, mentally 
and sensorially challenged people, or even ones without any experience, 
provided this happens under close supervision or once they have been properly 
instructed to use the apparatus safely and about the potential hazards involved. 
Children must not play with the apparatus. Cleaning and maintenance by users 
must not be done by children, unless properly supervised • Frequently check 
the system for any malfunctions or signs of wear and tear or damage to the 
moving structures, to the component parts, all anchoring points, including 
cables and any accessible connections. Keep any hinges, moving joints and 
slide rails properly lubricated • Perform functional checks on the photocells 
and sensitive safety edges, every six months. To check whether the photocells 
are working, wave an object in front of them while the gate is closing; if 
the operator inverts its direction of travel or suddenly stops, the photocells 
are working properly. This is the only maintenance operation to do with the 
power on. Constantly clean the photocells' glass covers using a slightly water-

moistened cloth; do not use any solvents or other chemical products that may 
ruin the devices • If repairs or modifi cations are required to the system, release 
the operator and do not use it until safety conditions have been restored • Cut 
off  the power supply before releasing the operator for manual openings and 
before any other operation, to prevent potentially hazardous situations. Read 
the instructions • If the power supply cable is damaged, it must be replaced 
by the manufacturer or authorized technical assistance service, or in any case, 
by similarly qualifi ed persons, to prevent any risk • It is FORBIDDEN for users 
to perform any OPERATIONS THAT ARE NOT EXPRESSLY REQUIRED OF THEM 
AND WHICH ARE NOT LISTED in the manuals. For any repairs, modifi cations 
and adjustments and for extraordinary maintenance, CALL TECHNICAL 
ASSISTANCE • Log the job and checks into the periodic maintenance log. 

Additional special recommendations for everyone 

• Keep away from hinges and mechanical moving parts • Do not enter the 
operator's area of operation when it is moving • Do not counter the operator's 
movement as this could result in dangerous situations • Always pay special 
attention to any dangerous points, which have to be labeled with specifi c 
pictograms and/or black and yellow stripes • While using a selector switch or 
a command in maintained actions, keep checking that there are no persons 
within the operating range of any moving parts, until the command is released 
• The gate may move at any time and without warning • Always cut off  the 
power supply before performing any maintenance or cleaning.

Danger of hand crushing 

Danger! High voltage. 

No transiting while maneuvering 

WARNING! 

important safety instructions for people:

READ CAREFULLY! 

Danger of foot crushing 

Summary of Contents for BK-221E

Page 1: ...Installation manual BK 221E EN 119BJ04EN SLIDING GATE OPERATOR ...

Page 2: ...ions Make sure that the photocells are free of any overgrown vegetation and that the operator s area of operation is free of any obstructions Do not allow children to play with fixed commands or to loiter in the gate s maneuvering area Keep any remote control transmitters or any other command device away from children to prevent the operator from being accidentally activated The apparatus may be us...

Page 3: ... plants Any installation and or use other than that specified in this manual is forbidden Limits to use Type BK 221E Maximum door leaf length m 20 Maximum door leaf weight kg 2 200 Pinion module 4 REFERENCE REGULATIONS Came Cancelli Automatici S p A is certified for the ISO 9001 quality and ISO 14001 environmental management systems This product complies with the current regulations mentioned in t...

Page 4: ...n do the following check that the gate is stable and that the hinges are in good working order and lubricated check that the ground guides are well fastened to the ground completely on the surface and free of any irregularities that may obstruct the gate s movement check that the upper slide guides are free of any friction make sure there are opening and closing mechanical gate stops make sure tha...

Page 5: ...orrugated tube and Ø 25 mm tubes for the accessories The number of tubes depends on the type of system and the accessories you are going to fit Cable types and minimum thicknesses Connection Cable type Cable length 1 10 m Cable length 10 20 m Cable length 20 30 m Control panel power supply 230 V AC FROR CEI 20 22 CEI EN 50267 2 1 3G x 1 5 mm2 3G x 2 5 mm2 3G x 4 mm2 230 V AC Flashing light 2 x 0 5...

Page 6: ...e foundation frame to reinforce the concrete Fit the bolts into the fastening plate and lock using the nuts Remove the pre shaped anchors using a screwdriver or pliers If the rack is already there place the anchoring plate being careful to respect the measurements shown in the drawing Careful The tubes must pass through their corresponding holes Fill the foundation frame with concrete The plate mu...

Page 7: ...or Remove the front cover and gearmotor cover Remove the nut and washer from the bolts Fit the electric cables into the tubes so that they come out about 600 mm Place the gearmotor above the anchoring plate Careful The electric cables must pass under the gearmotor box Lift the gearmotor by 5 to 10 mm from the plate by adjusting the threaded steel feet to allow any subsequent adjustments between pi...

Page 8: ...d below release the gearmotor see gearmotor releasing paragraph rest the rack module 4 above the gearmotor pinion weld or fasten the rack to the gate along its entire length To assemble the rack modules use one its extra lengths rest it under the joining point and lock it using two clamps Adjusting the pinion rack coupling Manually open and close the gate and adjust the pinion rack coupling distan...

Page 9: ...he plate using the plates and nuts Establishing the endstop points For opening completely open the gate fit the opening endstop fin onto the rack until the micro switch activates spring fasten it using the allen screws For closing completely close the gate fit the closing endstop fin onto the rack until the micro switch activates spring fasten it using the allen screws Don t let the gate get to th...

Page 10: ...d and control devices 24 V AC DC Functions on the input and output contacts time adjustments and user management settings are set and viewed on the programming board s display All connections are quick fuse protected Description of parts 1 Power supply terminals 2 Terminals for warning devices 3 Transformer terminals 4 Terminals for control and safety devices 5 Terminals for the GP1 module 6 Termi...

Page 11: ...ent flashing light contact rating 230 V 25 W max It flashes when the gate is either opening or closing Cycle or courtesy light contact rating 230 V 60 W max Auxiliary connection of an outdoor light which can be positioned where you like to increase lighting in the driveway parking area Cycle it stays lit from the moment that the gate leaf starts opening until it is completely closed including the ...

Page 12: ...ponder or card reader with R700 card AF card Stop button NC contact For stopping the gate and excluding automatic closing For movement to resume press the command button or other control device N B if unused select 0 Deactivated from function F 1 ONLY OPEN function from control device NO contact OPEN STOP CLOSE STOP sequential function OPEN CLOSE INVERT step step from control device NO contact See...

Page 13: ...stop Stopping of the gate if it is moving with consequent automatic closing if the automatic closing function has be entered C4 obstruction wait Stopping of the gate if it is moving which resumes movement once the obstruction is removed If unused contacts CX CY and CZ should be deactivated during programming DFW with control board for DFI connections DIR photocells DELTA S photocells DELTA photoce...

Page 14: ...ime and without notice Photocell s safety connection Upon each open or close command the board verifies that the safety systems work Any malfunction inhibits any command From function F 5 select onto which input to activate the connection Connecting the RS485 serial with RSE board to the home automation system via CRP Came Remote Protocol or for paired operation see chapter on PAIRED CONNECTION WI...

Page 15: ...ng changes The keys are for moving from one item to another increasing or decreasing values Display Description of programming commands To enter the menu keep the ENTER button pressed for at least one second To select menu items use the arrow keys then press ENTER also for the submenus use the arrow keys to select To increase or decrease a value use the arrow keys to exit the menu wait 10 seconds ...

Page 16: ...g direction F 56 Peripheral number F 63 Changing COM speed F 71 Partial opening time U 1 Entering new user with an associated command U 2 Deleting single users U 3 Deleting all users A 3 Calibrate gate run A 4 Reset settings A 5 Counting the number of maneuvers H 1 Software version IMPORTANT Begin programming by first performing the following functions OPENING DIRECTION F54 TOTAL STOP F1 and TRAVE...

Page 17: ...the type of sensor for controlling the operator F18 Additional light 0 Deactivated default 1 Cycle 2 Courtesy Output on contact E1 EX The cycle lamp stays lit from the beginning of the opening until complete closing including the waiting time before the automatic closing The courtesy light stays lit for an adjustable time see function F 25 F19 Automatic closing time 0 Deactivated default 1 1 s 2 2...

Page 18: ... right For setting the gate opening direction F56 Peripheral number 1 225 To set the peripheral s number from 1 to 255 for each control board when you have a system with several operators F63 Change COM speed 0 1200 Baud 1 2400 2 4800 3 9600 4 14400 5 19200 6 38400 7 57600 8 115200 Baud For setting the communication speed used in the CRP Came Remote Protocol connection system F71 Partial opening t...

Page 19: ...sociated command 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Select U 2 Press ENTER to confirm Use the arrow keys select the number of the user you wish to delete Press ENTER to confirm Clr will appear on the screen to confirm deletion Select a command to associate to the user The commands are step step open close 1 sequential open stop close stop 2 open 3 partial opening ped...

Page 20: ...eaches a final stop then the gate will perform an opening maneuver until it reaches a final stop Travel calibration Before calibrating the gate travel position the gate half way check that the maneuvering area is clear of any obstruction and check that there are mechanical opening and closing stops The mechanical end stops are obligatory Important While calibrating all of the safety devices will b...

Page 21: ... B GND and fit the RSE board into both boards Programming Set the functions on the MASTER board as follows from function F49 select 1 Paired and press ENTER to confirm from function F52 select 1 and press ENTER to activate the data passage from the MASTER board Ⓐ to the SLAVE board Ⓑ FINAL OPERATIONS Once you have finished making all the electrical connections and powered up the operator fit the c...

Page 22: ...sistance The gate opens but does not close The photocells are dirty Automatic closing is disabled Clean and check proper functioning of the photocells Check whether function F 19 is activated E 1 The gate travel calibration was interrupted by the activation of the STOP button E 2 Gate travel calibration incomplete E 3 Encoder is broken E 4 Services test error E 7 Insufficient working time E 8 Rele...

Page 23: ...tici S p A declares that this device conforms to the essential pertinent requirements provided by directives 2006 42 CE and 2004 108 CE An original copy of the declaration of conformity is available on request Extraordinary maintenance log Extraordinary maintenance The following table is for logging any extraordinary maintenance jobs repairs and improvements performed by specialized contractors N ...

Page 24: ...y technicznej w Waszym języku znajdują się na stronie RU Для получения дополнительной информации о компании продукции и сервисной поддержке на вашем языке HU A vállalatra termékeire és a műszaki szervizre vonatkozó minden további információért az Ön nyelvén HR Za sve dodatne informacije o poduzeću proizvodima i tehničkoj podršci UK Для отримання будь якої іншої інформації про компанію продукцію та...

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