CAME BK 1200, Installation, Operation And Maintenance Manual

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GENERAL PRECAUTIONS FOR INSTALLERS
⚠
WARNING! Important safety instructions.
Follow all of these instructions. Improper installation can cause serious bodily harm.
Before continuing, also read the general precautions for users.
T
HIS PRODUCT MUST ONLY BE USED FOR ITS SPECIFICALLY INTENDED PURPOSE
. A
NY OTHER USE IS DANGEROUS
. C
AME
S.P.A.
IS NOT LIABLE FOR ANY DAMAGE
CAUSED BY IMPROPER
,
WRONGFUL AND UNREASONABLE USE
. • T
HIS MANUAL
'
S PRODUCT IS DEFINED BY MACHINERY DIRECTIVE
2006/42/CE
AS
"
PART
-
LY
-
COMPLETED MACHINERY
". Q
UASI
-
COMPLETED MACHINERY IS A SET THAT ALMOST CONSTITUTES A MACHINE
,
BUT WHICH
,
ALONE
,
CANNOT ENSURE A CLEARLY
DEFINED APPLICATION
. P
ARTLY
-
COMPLETED MACHINERY IS ONLY DESTINED TO BE INCORPORATED OR ASSEMBLED TO OTHER MACHINERY OR OTHER PARTLY
-
COMPLE
-
TED MACHINERY OR APPARATUSES TO BUILD MACHINERY THAT IS REGULATED BY
D
IRECTIVE
2006/42/CE. T
HE FINAL INSTALLATION MUST BE COMPLIANT WITH
E
UROPEAN DIRECTIVE
2006/42/CE
AND
E
UROPEAN REFERENCE STANDARDS
: EN 13241-1, EN 12453, EN 12445
ED
EN 12635. G
IVEN THESE
CONSIDERATIONS
,
ALL PROCEDURES STATED IN THIS MANUAL MUST BE EXCLUSIVELY PERFORMED BY EXPERT
,
QUALIFIED STAFF
. • T
HE MANUFACTURER DECLINES
ANY LIABILITY FOR USING NON
-
ORIGINAL PRODUCTS
;
WHICH WOULD RESULT IN WARRANTY LOSS
• K
EEP THIS MANUAL INSIDE THE TECHNICAL FOLDER ALONG WITH
THE MANUALS OF ALL THE OTHER DEVICES USED FOR YOUR AUTOMATION SYSTEM
. • C
HECK THAT THE TEMPERATURE RANGE SHOWN ON THE OPERATOR IS SUITABLE
TO THE LOCATIONS WHERE IT WILL BE INSTALLED
. • L
AYING THE CABLES
,
INSTALLATION AND TESTING MUST FOLLOW STATE
-
OF
-
THE
-
ART PROCEDURES AS DICTATED
BY REGULATIONS
• I
F THE POWER
-
SUPPLY CABLE IS DAMAGED
,
IT MUST BE IMMEDIATELY REPLACED BY THE MANUFACTURER OR BY AN AUTHORIZED TECHNICAL
ASSISTANCE CENTER
,
OR IN ANY CASE
,
BY QUALIFIED STAFF
,
TO PREVENT ANY RISK
• D
URING ALL PHASES OF THE INSTALLATION MAKE SURE YOU HAVE CUT OFF
THE MAINS POWER SOURCE
. • T
HE OPERATOR CANNOT BE USED WITH GATES FITTED WITH PEDESTRIAN DOORS
,
UNLESS ITS OPERATION CAN BE ACTIVATED ONLY
WHEN THE PEDESTRIAN DOOR IS IN SAFETY POSITION
. • M
AKE SURE THAT PEOPLE ARE NOT ENTRAPPED BETWEEN THE GATE
'
S MOVING AND FIXED PARTS DUE
TO THE GATE
'
S MOVEMENT
. B
EFORE INSTALLING THE OPERATOR
,
CHECK THAT THE GATE IS IN PROPER MECHANICAL CONDITION
,
THAT IT IS PROPERLY BALANCED
AND THAT IT PROPERLY CLOSES
:
IF ANY OF THESE CONDITIONS ARE NOT MET
,
DO NOT CONTINUE BEFORE HAVING MET ALL SAFETY REQUIREMENTS
. • M
AKE SURE
THE GATE IS STABLE AND THE CASTORS FUNCTION PROPERLY AND ARE WELL
-
GREASED
,
AND THAT IT OPENS AND CLOSES SMOOTHLY
. • T
HE GUIDE RAIL MUST BE
WELL
-
FASTENED TO THE GROUND
,
ENTIRELY ABOVE THE SURFACE AND FREE OF ANY IMPEDIMENTS TO THE GATE
'
S MOVEMENT
. • T
HE RAILS OF THE UPPER GUIDE
MUST NOT CAUSE ANY FRICTION
. • M
AKE SURE THAT OPENING AND CLOSING LIMITERS ARE FITTED
• M
AKE SURE THE OPERATOR IS INSTALLED ONTO A STURDY
SURFACE THAT IS PROTECTED FROM ANY COLLISIONS
• M
AKE SURE THAT MECHANICAL STOPS ARE ALREADY INSTALLED
• I
F THE OPERATOR IS INSTALLED LOWER
THAN
2.5
FROM THE GROUND OR FROM ANY OTHER ACCESS LEVEL
,
FIT ANY PROTECTIONS AND SIGNS TO PREVENT HAZARDOUS SITUATIONS
. • D
O NOT FIT THE
OPERATOR UPSIDE DOWN OR ONTO ELEMENTS THAT COULD YIELD TO ITS WEIGHT
. I
F NECESSARY
,
ADD REINFORCEMENTS TO THE FASTENING POINTS
• D
O NOT
INSTALL DOOR OR GATE LEAVES ON TILTED SURFACES
• C
HECK THAT NO LAWN WATERING DEVICES SPRAY THE OPERATOR WITH WATER FROM THE BOTTOM UP
.
• A
NY RESIDUAL RISKS MUST BE INDICATED CLEARLY WITH PROPER SIGNAGE AFFIXED IN VISIBLE AREAS
. A
LL OF WHICH MUST BE EXPLAINED TO END USERS
. •
S
UITABLY SECTION OFF AND DEMARCATE THE ENTIRE INSTALLATION SITE TO PREVENT UNAUTHORIZED PERSONS FROM ENTERING THE AREA
,
ESPECIALLY MINORS AND
CHILDREN
. • F
IT CAUTIONARY SIGNS
,
SUCH AS THE GATE PLATE
,
WHEREVER NEEDED AND IN PLAIN SIGHT
. • U
SE PROPER PROTECTIONS TO PREVENT MECHANICAL
HAZARDS WHEN PEOPLE ARE LOITERING AROUND THE MACHINERY
'
S RANGE OF ACTION
,
FOR EXAMPLE
,
AVOID CRUSHING HAZARDS BETWEEN THE RACK AND PINION
.
• T
HE ELECTRICAL CABLES MUST RUN THROUGH THE CABLE GLANDS AND MUST NOT TOUCH ANY HEATED PARTS
,
SUCH AS THE MOTOR
,
TRANSFORMER
,
AND SO
ON
). • M
AKE SURE YOU HAVE SET UP A SUITABLE DUAL POLE CUT OFF DEVICE ALONG THE POWER SUPPLY THAT IS COMPLIANT WITH THE INSTALLATION RULES
. I
T
SHOULD COMPLETELY CUT OFF THE POWER SUPPLY ACCORDING TO CATEGORY
III
SURCHARGE CONDITIONS
. • A
LL OPENING CONTROLS MUST BE INSTALLED AT LEAST
1.85
M FROM THE PERIMETER OF THE GATE
'
S WORKING AREA
,
OR WHERE THEY CANNOT BE REACHED FROM OUTSIDE THE GATE
. • A
LL SWITCHES IN MAINTAINED
ACTION MODE MUST BE POSITIONED SO THAT THE MOVING GATES LEAVES
,
THE TRANSIT AREAS AND VEHICLE THRU
-
WAYS ARE COMPLETELY VISIBLE
,
AND YET THE
SWITCHES MUST BE ALSO AWAY FROM ANY MOVING PARTS
• U
NLESS THE ACTION IS KEY OPERATED
,
THE CONTROL DEVICES MUST BE FITTED AT
,
AT LEAST
, 1.5
M FROM THE GROUND AND MUST NOT BE ACCESSIBLE TO THE PUBLIC
. • T
O PASS THE COLLISION FORCE TEST USE A SUITABLE SENSITIVE SAFETY
-
EDGE
. I
NSTALL
IT PROPERLY AND ADJUST AS NEEDED
. • B
EFORE HANDING OVER TO USERS
,
CHECK THAT THE SYSTEM IS COMPLIANT WITH THE
2006/42/CE
UNIFORMED
M
ACHINERY
D
IRECTIVE
. M
AKE SURE THE SETTINGS ON THE OPERATOR ARE ALL SUITABLE AND THAT ANY SAFETY AND PROTECTION DEVICES
,
AND ALSO THE MANUAL
RELEASE
,
WORK PROPERLY
. • A
FFIX A PERMANENT TAG
,
THAT DESCRIBES HOW TO USE THE MANUAL RELEASE MECHANISM
,
CLOSE TO THE MECHANISM
. • M
AKE
SURE TO HAND OVER TO THE END USER
,
ALL OPERATING MANUALS FOR THE PRODUCTS THAT MAKE UP THE FINAL MACHINERY
.
F
IGURE
(
PAGE
3)
SHOWS THE MAIN DANGER POINTS FOR PEOPLE
.