Camco Residential Electric water heater Troubleshooting Manual Download Page 2

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125˚F

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150˚F

125˚F

Residential Water Heater Construction

Table of Contents

Drain valve—

 

a metal or plastic 

valve used when draining 

heater for periodic cleaning or 

replacement of a defective water 

heater element

Lower thermostat—

 

controls 

lower heating element to 

maintain desired temperature

Upper thermostat—

 

turns 

heating elements on or off 

to maintain preset or desired 

temperature; regulates power 

to the lower thermostat

Anode rod—

 

a rod 

composed of sacrificial metal 

that prevents deterioration of 

the steel tank and elements 

by controlling electrolysis

Hot water outlet

Dielectric nipples or  

Heat Traps with  

thermoplastic lining—

 

prevents thread corrosion

Flexible stainless steel 

or copper connectors— 

connects to hot and cold 

water pipe system

Drain pan—

 plastic or metal pan to collect and 

drain off leaking water or water from activated 

T & P valve; must be plumbed to drain

Heating element— 

 

a resistant type electrical 

component to generate heat

Insulation

Steel tank with glass 

lining— 

 

to prevent corrosion

Cold water dip tube— 

 

a non-metallic tube that 

directs incoming cold water 

to the bottom of the tank

Run-off tube—

 

carries 

water or steam safely to 

drain or drain pan if T & P 

valve activates

Cold water inlet

Temperature and pressure  

(T & P) valve—

 

safety device 

to relieve excessive pressure 

and/or temperature buildup 

in tank

Limited Warranty:

 

 Elements will be replaced to the original purchaser if proven defective in materials or workmanship. No labor 

costs are included in this warranty. Complete warranty information available upon request. Warranty is void if element is installed in 

anything other than a residential hot water heater.

Standard and Better Elements – 1 year from purchase date. 

Premium Elements – 5 years from purchase date.

  

Our return policy is limited to the replacement of original purchase. No other liability, responsibility or warranty is ex-

pressed or implied, including any regarding merchantability or suitability for a particular purpose. 

Residential Water Heater Construction .............................................................2

Choosing the Correct Heating Element .............................................................4

Element Flange Styles ..........................................................................................5

Thermostats ............................................................................................................7

Double Element Thermostats ..............................................................................8

Double Element Thermostat Wiring ...................................................................9

Single Element Thermostat Wiring ...................................................................10

Testing Elements and Thermostats for Failure ..............................................11

Dip Tubes, Run-off Tubes and Anode Rods ....................................................12

Drain Pans, Dielectric Nipples & Heat Traps, T & P Valves ........................13

Frequently Asked Questions about Water Heater Parts ...............................14

Troubleshooting Guide ........................................................................................16

Speciality Items ....................................................................................................18

Summary of Contents for Residential Electric water heater

Page 1: ......

Page 2: ...he tank Run off tube carries water or steam safely to drain or drain pan if T P valve activates Cold water inlet Temperature and pressure T P valve safety device to relieve excessive pressure and or t...

Page 3: ...y of an element is basically the amount of heat concentrated on any point on the surface of the element The lower the watt density the greater the amount of element surface The heat per square inch of...

Page 4: ...omes in at the bottom through the dip tube The lower thermostat reacts to the entering cold water by closing its contacts energizing the lower heating element and heating the water as it enters the ta...

Page 5: ...Connects to upper element High limit control Connects to both elements 2 wires Adjustable temperature control Connects to lower thermostat Power inlet terminals Adjustable temperature control Connects...

Page 6: ...t setting to a higher setting and perform the test Be sure to return the thermostat to the proper setting if the thermostat is not replaced Single Element Thermostat The test is the same as the one fo...

Page 7: ...undesirable rate causing the heater to eventually be unprotected What about odor The odor is hydrogen sulfide gas The source is sulfate reducing bacteria present in many water systems A water tempera...

Page 8: ...ons Water Heater Thermostats Q Are water heater thermostats adjustable A Most water heater thermostats provided by Camco are adjustable They are factory set at 120 On a two element water heater it is...

Page 9: ...ermostat Replace Condition Cause Remedy Excessive T P relief valve operation Defective T P relief valve Replace Excessive water pressure Install proper pressure reducing valve with built in by pass Re...

Page 10: ...igh Watt Density Elements 02342 4500w 240v 1 Apcom style lower thermostat w protector 07722 1 Apcom style upper thermostat w protector 07862 LWD Plumber s Packs 07033 Plumber s Pack w Therm O Disc Sty...

Page 11: ...For more product information and a full listing of replacement parts and accessories please call us at 1 800 334 2004 or visit us online at www camco net for your copy of the Plumbing and Hardware Re...

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