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15

OPERATING AND MAINTAINING YOUR GAS GRILL

GAS, CYLINDER, HOSE AND

REGULATOR INFORMATION

This LP gas grill was designed to use propane gas. Propane
cylinders will supply gas all year round, even on cold winter
days. 

LP HOSE AND REGULATOR ASSEMBLY

· Using a hose and regulator assembly that has 

not been supplied by the manufacturer of this LP 
gas grill could result in serious bodily injury 
or property loss.

Use only use the hose and regulator assembly that has been 

furnished with this LP gas grill.  If the hose and regulator
assembly is not working properly and you need a  
replacement, contact the manufacturer (1-800-251-7558).       

Inspect the hose before each use.  If the hose is cut or 

damaged or shows signs of excessive abrasion or wear, 
do not use the LP gas grill.  Contact the manufacturer, as 
the hose must be replaced with parts specified by 

the manufacturer prior to the further use of the LP gas grill.

·     Read and follow all warnings on LP gas cylinder.
·     If you see, smell, or hear the hiss of LP gas 

escaping from the cylinder:
1)  Evacuate all people from the grilling area.
2)  Do not attempt to correct the problem

yourself.

3)  Call the local fire department.

The LP gas cylinder, for use with the Outdoor Essentials

Calphalon gas grill, must meet the following requirements:  

1) 12” diameter x 18” tall, 20 lb maximum capacity 

2) Overfill Protection Device (OPD) safety feature (should 

be noted on cylinder) 

3) Must be constructed and marked in accordance with 

the U.S. Department of Transportation (DOT) or the 
National Standard of Canada, CAN\CSA-B339. (See 
collar for marking)

4) Must have collar to protect LP cylinder valve.

Never use an LP gas cylinder if it shows signs of: dents, 

gouges, bulges, fire damage, corrosion, leakage, 

excessive rust or other forms of visual external damage; it 
may be hazardous and should be checked by a liquid 

propane supplier.

The LP gas cylinder should never be filled more than 80% 

of cylinder volume. (20 lb. maximum)  Do not ask the 
propane supplier to over-fill the cylinder.

• I

f you obtain LP gas through a cylinder exchange dealer,  

make sure you are getting a safe and adequate OPD 
cylinder.  Use only a licensed LP gas cylinder dealer.

Keep children away from LP gas cylinder at all times.

Do not use, store, or transport the LP gas cylinder where it 

would be exposed to high temperatures.  The relief valve 
may open which will allow a large amount of flammable

gas to escape.  Never leave an LP gas cylinder inside a
vehicle which may become overheated by the sun.

·

WARNING!  Never store an LP cylinder indoors.  

Storage of an outdoor cooking gas appliance indoors is 
permissible only if the cylinder is disconnected and

removed from the outdoor cooking gas appliance.
Cylinders must be stored outdoors out of the reach of
children and must not be stored in a building, garage, or
any other enclosed area.

WARNING!  Never store a spare LP gas cylinder 

under or near the grill.

All spare and disconnected LP

gas cylinders must have safety caps installed on the LP
cylinder valve.

LP gas is not natural gas. The conversion or attempted 

use of natural gas in an LP unit or LP gas in a natural gas 
unit is dangerous and will void your warranty.

• 

The cylinder supply system must be arranged for vapor

withdrawal.

Never attempt to repair an LP gas cylinder valve yourself.  

See an authorized LP gas cylinder dealer for repairs.

When transporting an LP gas cylinder, keep it secured in

an upright position with cylinder valve turned to off 

position.

Do not operate the LP gas grill when the LP gas cylinder

is not attached to the grill as shown in the Assembly
Instructions.

Always check for gas leaks when you disconnect 

and reconnect the regulator to the LP gas cylin-

der, especially after a period of storage (for

example, over winter).

Check tubes that lead into the burner for any 

blockage from insects, spiders, or food grease 
before using.

Check grill hoses for cracking, brittleness, holes, 

or leaks.

Make sure there are no sharp bends in the hose

or  tubing.

Make sure Regulator Hose does not contact hot
metal surfaces. 

LP Gas Cylinder

Connecting/ Disconnecting LP 

Gas Cylinder to Grill

Summary of Contents for Outdoor Essenials 8353

Page 1: ...ny other appliance READ AND FOLLOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH SERIOUS BODILY INJURY AND OR PROPERTY LOSS FOR HOUSEHOLD OUT...

Page 2: ...ed area Do not locate this appliance under overhead unprotected combustible surfaces 6 Have an ABC fire extinguisher accessible Never attempt to extinguish a grease fire with water or other liquids AM...

Page 3: ...l stop If the fire is in the grill portion and you can safely reach the control knobs turn them off by turning knobs clockwise If you cannot safely reach the control knobs or the LP cylinder valve cal...

Page 4: ...inder indoors empty or filled If storing the gas grill indoors disconnect LP gas cylinder and store it outdoors out of the reach of children 36 Never leave an LP cylinder inside a vehicle which may be...

Page 5: ...t 4 ea 32 03 6011 00 Foil Pan 1 ea 20 03 4129 00 Bolt M6 X 30 mm 8 ea 18 03 4127 00 Side Table Frame 2 ea 21 03 4130 00 Heat Shield 1 ea 19 03 4128 00 Table Insert 2 ea 33 03 6012 00 Grease Tray 1 ea...

Page 6: ...ill unusable Remove The contents from the grill Remove all packing materials from Use the Packing Blocks to support the grill until ready to assemble Set the Grill Body aside for later use Assembly In...

Page 7: ...e clockwise to tighten Place Base right side up place with 2 M6 X15 bolts as shown No nuts are required Assemble other half of Pedestal to Base Item 37 M6 X 15mm Actual Size 6 Pcs STEP 2 Assemble the...

Page 8: ...s are secured Attach Cylinder Retaining Wire Item 26 through hole in back of Pedestal as shown in detail Step 2 Continued Make sure contents of grill have been removed for easy lifting CAUTION TWO PEO...

Page 9: ...ed M6 X 15mm Item 37 Actual Size 4 Pcs M6 Nut Item29 Actual Size 4 Pcs Step 3 Continued Inside View Bend HeatShield Item 21 upward at sides as shown and insert tabs down into the slots located in the...

Page 10: ...Tray With Handle Item 2 positioned as shown place felt Handle Spacer Item 4 between Handle and Hood then insert locating pin into top holes of Spacer and Hood Secure Handle in place with M5 X 15mm Ite...

Page 11: ...l panel cover can be opened by gently pulling down on the top of the cover From inside grill body insert M6 X 30mm bolts through holes in the side panel of the grill Body and the Body Spacers into the...

Page 12: ...L BURNERS Repeat above steps for remaining burners Remove plastic covering from Burners 3 and remove Cotter Pins 3 from Burner Peg Fit venturi end of Burner through hole in the inside firewall of Body...

Page 13: ...your local LP gas supplier Remove the protective cap from the LP Cylinder valve Hold Regulator in a straight line with LP Cylinder valve so the connection does not cross thread Insert Regulator Nipple...

Page 14: ...eak Test from underside of grill 4 Check for leaks by brushing the soap solution 5 If growing bubbles appear on any of the connection points you have detected a gas leak Immediately close the LP cylin...

Page 15: ...k the propane supplier to over fill the cylinder If you obtain LP gas through a cylinder exchange dealer make sure you are getting a safe and adequate OPD cylinder Use only a licensed LP gas cylinder...

Page 16: ...with either the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 2 Propane Installation Code If an external electrical source is utilized the outdoor cooking appliance when installed must be electri...

Page 17: ...nderstand the Important Safeguards on pages 15 thru 17 of this manual Before lighting the LP gas grill you must open the hood to prevent an explosion from gas build up If your LP gas grill catches on...

Page 18: ...burners do not light repeat Step 3 The burner should light within three or four attempts If burner still does not light try the next burner from left to right WARNING If any or all burners fail to li...

Page 19: ...nob counter clockwise until a click is heard WARNING If the burner fails to ignite after following the above procedure turn all the knobs to the off position and close the valve on the LP gas cylinder...

Page 20: ...ion and burn for five minutes This procedure will burn off cooking residue thus making cleaning easier The grill must be completely cooled before placing a Grill Cover on the grill How to turn off you...

Page 21: ...e burners by first removing cotter pin from each burner peg located at rear end of burner See Figure below 4 Remove each burner from the grill 5 Clean burners Use a pipe cleaner to clear obstructions...

Page 22: ...s supplier to be refilled Tighten coupling nut by hand about one half to three quarters additional turn Do not use tools Turn control knobs to off position and turn LP gas cylinder valve clockwise unt...

Page 23: ...t Check LP gas cylinder Refill if necessary See Low flame problem listed previously Clean grill Trim fat from meat before grilling Turn control knobs off and turn handle of LP cylinder vallve clockwis...

Page 24: ...s your LP Gas cylinder by weight or volume Ask your filling station to read purging and filling instructions on the LP cylinder before attempting to fill WARNING Do not exchange an LP Gas cylinder unl...

Page 25: ...property damage due to failure of the product and does not cover damage due to misuse abuse accident damage arising out of transporta tion of the product damage incurred through commercial use or fai...

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