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Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK

Technical Manual
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Summary of Contents for PPT12

Page 1: ...seway Maldon Essex CM9 4XD UK TECHNICAL MANUAL FOR PPT8 12 16 22LX LY SLIMLINE SD638160 Iss 22d 08 05 13 Health and Safety Warning As the heatpump includes electrical and rotational components it is required that only trained and competent persons should remove panels giving internal access to the unit ...

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Page 3: ... specially designed for pool heating using high quality components that are carefully chosen to provide maximum efficiency and reliability This manual will help you to get the best out of your heat pump and advise you on how to maintain it ACCESSORIES 4 x ANTIVIBRATION PADS 2 x 50mm FEMALE PIPE ADAPTORS 1 x CONDENSATE DRAIN SOCKET 3 4 1 X CONDENSATE DRAIN SOCKET 20mm IN HEAT PUMP ELECTRIC BOX ...

Page 4: ...E R Page i SCALE 1 1 SIZE 240mm HIGH X 190mm WIDE DOTTED BORDER NOT TO BE VISIBLE D436863 INSTRUCTION LABEL i 3 0 i 9 0 PPT8 20A PPT12 25A PPT16 30A PPT22 42A 1Ø PPT8 10A PPT12 10A PPT16 15A PPT22 20A 3Ø H R C MCB Type C i 4 3 1 12 2 3 4 5 6 7 8 9 10 11 i 2 3 i 3 1 pH CaCO3 i 4 1 i 11 0 QUICK START GUIDE ...

Page 5: ...nd Supply 13 4 2 Location of Mains Input and External Interlock Terminals 14 4 3 Pool Pump Synchronisation 15 5 0 Digital Thermostat 16 6 0 Circuit Diagrams 17 7 0 Regular planned maintenance 22 8 0 Heat Pump Malfunction 23 8 1 User Check List 23 9 0 Datasheets 24 10 0 Installation Drawings 26 11 0 Winterisation Procedure 30 11 1 Start up Procedure After Winterisation 31 12 0 Warranty Conditions 3...

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Page 7: ...mpressors and PPT16 22 heat pumps are fitted with scroll compressors Both types of compressor are known for quiet running A 6 minute compressor start delay timer is incorporated for compressor protection With these features the heat pump is designed to have a long trouble free life All units have integral safety devices to protect the heat pump from internal and external faults Indicator lamps ind...

Page 8: ...cycle starts again THE HEAT PUMP CYCLE POOL WATER OUT POOL WATER IN HOT GAS HEAT EXCHANGER CONDENSED REFRIGERANT HIGH PRESSURE SIDE COMPRESSOR EXPANSION VALVE LOW PRESSURE SIDE COOL LIQUID REFRIGERANT AMBIENT AIR COOL GAS EVAPORATOR 1 2 3 4 THE HEAT PUMP CYCLE 1 THE EVAPORATOR collects the heat from the outside ambient air pre heated by the sun In the Calorex swimming pool heat pumps high volumes ...

Page 9: ...t connection points and carefully remove the 1 1 2 sockets Then fit the 50mm sockets in their place and refit the threaded couplings The heat pump can then be fitted with 50mm plastic pipe 2 x Condensate drain piece Condensate drain pieces are supplied suitable for 3 4 or 20mm pipe Use whichever piece fits the drain pipe required Glue the relevant piece to the driptray outlet and then fit then con...

Page 10: ...If multiple units are installed in an enclosed area then the inlet free areas required for each unit can be added together to form one inlet aperture BUT discharge from each unit must be kept separate and must not be incorporated into one common duct system Due consideration must be given to air flow i e do not obstruct inlet or outlet and ensure discharge to air cannot recirculate to inlet See be...

Page 11: ...pump e If the heat pump is installed at a lower level than the pool then isolation valves should be fitted f A drain valve or plug should be fitted to the lower pipe to facilitate drain down in the winter period g Connections on all models are by 1 or 50mm Female fittings The water in water out pipes need to be glued into these connections using a suitabe adhesive h The condensate drain at the bas...

Page 12: ...tem should be breakable connections to avoid any stresses on the unit connections IMPORTANT 1 All Pool Purifying Devices and Chemical Injection Systems to be fitted down stream of the heat pump see section 3 1 unless installation is as per filter dosing This includes the practice of dosing chemicals direct into skimmer basket which results in concentrated corrosive liquids passing over vulnerable ...

Page 13: ... RETURN VALVE CHEMICAL DOSING SANITISER OR DEVICE IF FITTED AUX HEATER IF FITTED FILTER PUMP TO WASTE FOR WINTERISING DRAIN DOWN ANTI RETURN LOOP TO BE INCORPORATED MINIMUM HEIGHT 100mm ABOVE HEAT PUMP OUTLET PORT IF SANITISER FITTED 100mm CONDENSATE WATER TO WASTE SPARE PORT FOR WINTERISING FLUSHING CONNECTION TO WASTE CALOREX HEAT PUMP POOL BYPASS VALVE NORMALLY CLOSED 3 1 Recommended Plumbing S...

Page 14: ...the flow rate until the flow rate is adequate The display on the digital thermostat shows noF until adequate flow is reached PPT8 12 FLOW RATE 4500 L hour PPT16 FLOW RATE 7500 L hour PPT22 FLOW RATE 9960 L hour REMOVE BUNGS BEFORE INSTALLING HEAT PUMP POOL WATER IN POOL WATER OUT CONDENSATE DRAIN DIGITAL THERMOSTAT MODEL Machine starts working when flow rate rises above L hour Machine stops workin...

Page 15: ...rade A swimming pool with its associated equipment can create this effect The pool water being an ideal electrolyte and components of the filtration circuit heating system steps lights etc providing the dissimilar metals needed to complete the circuit Whilst these small voltages are rarely a safety threat they can create premature failure through corrosion Not dissimilar to corrosion through oxida...

Page 16: ...to all pool electrics INCONSISTENT ELECTRICAL SUPPLY The following limits of operation must not be exceeded if Calorex machines are to be guaranteed either in performance or warranty terms Minimum Maximum Voltage single phase 207V 253V Voltage three phase 360V 440V Frequency Hz 47 5 52 5 This voltage must be made available at the heat pump while running Note the Isolator must have a minimum of 3mm...

Page 17: ...VOLT FREE POOL PUMP RUN TERMINALS SINGLE PHASE 230V 1N 50Hz N L 12 13 14 15 5 6 7 8 9 16 17 18 19 10 11 REMOTE ON OFF INTERLOCKS CABLE ENTRY POINT MAKE MAINS IN EARTH CONNECTION HERE ELEC BOX EARTH STUD 121314 15 N L 5 6 7 8 9 REVERSING VALVE SWITCH FAN N FAN L 16171819 10 11 VOLT FREE POOL PUMP RUN TERMINALS THREE PHASE 400V 3N 50Hz MAKE MAINS IN EARTH CONNECTION HERE MAKE MAINS IN EARTH CONNECTI...

Page 18: ... for three minutes each hour so that water is pumped through the heat pump If during this sampling period the heat pump detects a need for water heating it will continue to override the time clock until the swimming pool temperature is satisfied If water heating is not required the filter pump will turn off after the three minute sampling period and not restart untl the next hourly sampling period...

Page 19: ...mps Press and release the P key to display required temperature To alter required temperature press the up or down keys a gentle touch is all that is necessary After 5 seconds the display reverts to actual water temperature Not used Increase Set Point Also start stop manual defrost Decrease Set Point Access Set Point Set Lamp AUX T CNOLOGiC X31SX U P DEFROST LAMP WATER HEATING LAMP FAN LAMP ALARM ...

Page 20: ...TART IF FITTED SOFT START THERMAL OVERLOAD FAULT LIGHT IF FITTED HP SWITCH LP SWITCH BREAKS ON PRESSURE FALLING BREAKS ON PRESSURE RISING FLOW SWITCH START CAP RELAY HARD IF FITTED FAN CONTACTOR DIGITAL INPUTS MODEL FUSE RATINGS FUSE PPT8ALX ALY PPT12ALX 3A 3A 11 10 21 20 19 18 13 14 17 15 16 23 L N O N O N C COM COM COM COM N O OUT2 OUT4 N O OUT3 OUT1 19 18 3A CONTROL FUSE 24 N 22 SUPPLY 1 4 2 9 ...

Page 21: ...OUT3 OUT1 LIVE NEUTRAL 12 13 COMPRESSOR R S C RUN CAP SOFT START SOFT START THERMAL OVERLOAD FAULT LIGHT START CAP IF FITTED IF FITTED HP SWITCH LP SWITCH BREAKS ON PRESSURE FALLING BREAKS ON PRESSURE RISING C L C H N C N C SENSOR FLOW SWITCH A1 A2 FAN VOLT FREE POOL PUMP RUN MAX 3Amps 19 18 COMPRESSOR O LOAD ALARM 95 96 O LOAD 4 2 6 CONTACTOR 3 1 4 2 N O N O 5 6 N O 3A CONTROL FUSE 24 N 3 22 DIGI...

Page 22: ...T2 OUT4 N O POOL STAT 10 12 OUT3 OUT1 L3 NEUTRAL 12 13 COMPRESSOR SOFT START SOFT START THERMAL OVERLOAD FAULT LIGHT IF FITTED IF FITTED HP SWITCH LP SWITCH BREAKS ON PRESSURE FALLING BREAKS ON PRESSURE RISING L C H C N C N C SENSOR A1 A2 FAN VOLT FREE POOL PUMP RUN MAX 3A 1 2 HP 19 18 CONTACTOR 3 5 4 6 N O N O 1 2 N O 11 22 3 SOLENOID REVERSING VALVE DIGITAL INPUTS di1 di2 di4 di3 com CONTROL CIR...

Page 23: ...OM COM COM COM N O OUT2 OUT4 N O POOL STAT 10 12 OUT3 OUT1 LIVE NEUTRAL 12 13 COMPRESSOR R S C RUN CAP START CAPS SOFT START IF FITTED SOFT START THERMAL OVERLOAD FAULT LIGHT RELAY HARD IF FITTED HP SWITCH LP SWITCH BREAKS ON PRESSURE FALLING BREAKS ON PRESSURE RISING C L C H N C N C SENSOR FLOW SWITCH A1 A2 FAN 19 18 COMPRESSOR O LOAD ALARM 95 96 O LOAD 4 2 6 CONTACTOR 3 1 4 2 N O N O 5 6 N O 3A ...

Page 24: ...17 15 16 23 L DEFROST SENSOR N O N O N C COM COM COM COM N O OUT2 OUT4 N O POOL STAT 10 12 OUT3 OUT1 LIVE NEUTRAL 12 13 COMPRESSOR R S C RUN CAP START CAPS SOFT START IF FITTED SOFT START THERMAL OVERLOAD FAULT LIGHT RELAY HARD IF FITTED HP SWITCH LP SWITCH BREAKS ON PRESSURE FALLING BREAKS ON PRESSURE RISING C L C H N C N C SENSOR FLOW SWITCH A1 A2 FAN 19 18 COMPRESSOR O LOAD ALARM 95 96 O LOAD 4...

Page 25: ...fan and compressor 3 Check capacitor tolerances where fitted 4 Check condition of all heat exchangers evaporators 5 Check refrigeration system parameters 6 Check operation of control valves 7 Check for water leaks 8 Check driptray and internal drain lines for blockages and flush through if necessary 9 Check operation of controls and calibrate if necessary 10 Check operation of interlocks in use 11...

Page 26: ...G DEMAND SATISFIED FAN FAN RUNNING FAN NOT RUNNING COMPRESSOR DELAY TIMER NOT TIMED OUT FAN NOT RUNNING AUX POOL PUMP POOL PUMP RUNNING POOL PUMP NOT RUNNING OFF OFF LAMP HEAT PUMP OFF SYMBOL DESCRIPTION LAMP ON LAMP FLASHING ACTION ALARM FAULT ILLUMINATES WITH to noF WATER FLOW LAMP WATER FLOW OFF OR INADEQUATE WATER FLOW OFF OR INADEQUATE CHECK WATER PUMP RUNNING AND ANY EXTERNAL BYPASS VALVES A...

Page 27: ... ph N A 14 14 25 25 MAIN FAN AIR FLOW Anemometer air on grille Dry evaporator m h 2200 3300 3500 4100 F L A 1 ph N A 0 82 0 82 0 82 0 82 GENERAL DATA HERMETIC SYSTEM GAS CHARGE R407c kg 1 9 2 5 5 0 6 0 SOUND PRESSURE LEVEL 3m AIR ON dbA 53 54 53 54 SOUND PRESSURE LEVEL 3m AIR OFF dbA 57 55 55 56 SOUND PRESSURE LEVEL 3m SIDE dbA 50 47 48 52 SOUND POWER dbA 69 9 67 3 68 2 67 8 PHYSICAL DIMENSIONS WI...

Page 28: ... 0 1 0 6 MAX WORKING PRESSURE POOL WATER bar 2 5 2 5 3 5 3 5 POOL WATER CONNECTIONS inches CONDENSATE DRAIN CONNECTIONS inches COMPRESSOR NOMINAL POWER CONSUMED kWh 1 6 2 35 2 6 3 2 L R A 1 ph N A 62 62 103 136 R L A 1 ph N A 11 5 13 1 15 8 25 SOFT START AMPS 1 ph N A 28 28 34 37 L R A 3 ph N A 32 30 48 48 R L A 3 ph N A 4 4 7 7 3 10 SOFT START AMPS 3 ph N A 14 14 25 25 MAIN FAN AIR FLOW Anemomete...

Page 29: ...12 16 22LX LY SLIMLINE SD638160 ISSUE 22d PPT8 WATER IN OUT 1 or 50mm FEMALE CONDENSATE DOMESTIC WASTE WATER IN WATER OUT 204 510 50 364 25 70 480 97 532 AIR ON AIR OFF 470 854 395 528 320 50 725 1237 1264 MAINS IN CONDENSATE 165 50 46 457 490 518 50 594 THERMOSTAT 10 0 Installation Drawings ...

Page 30: ... Manual PPT8 12 16 22LX LY SLIMLINE SD638160 ISSUE 22d PPT12 WATER IN OUT 1 or 50mm Female CONDENSATE DOMESTIC WASTE AIR ON AIR OFF 470 854 725 528 395 1237 1264 320 50 97 435 532 537 50 70 364 25 789 WATER OUT WATER IN 165 50 46 457 490 MAINS IN CONDENSATE 594 518 50 THERMOSTAT ...

Page 31: ...Technical Manual PPT8 12 16 22LX LY SLIMLINE SD638160 ISSUE 22d PPT16 1 or 50mm FEMALE CONDENSATE DOMESTIC WASTE 1237 1264 725 528 320 50 395 AIR ON AIR OFF 470 854 517 97 188 364 25 789 70 641 WATER OUT WATER IN CONDENSATE MAINS IN 457 490 165 50 600 518 50 THERMOSTAT ...

Page 32: ...cal Manual PPT8 12 16 22LX LY SLIMLINE SD638160 ISSUE 22d PPT22 WATER IN OUT 1 or 50mm FEMALE CONDENSATE DOMESTIC WASTE 97 707 188 364 25 789 70 641 WATER OUT WATER IN 390 50 528 394 75 1237 1263 50 904 AIR OFF AIR ON 470 844 457 490 165 50 CONDENSATE THERMOSTAT 600 MAINS IN ...

Page 33: ...ure water circulation pump is switched off 4 Drain water from heat pump by a drain valve if fitted b disconnecting pipework to and from heat pump 5 Flush through water circuit in heat pump by using CLEAN TAP WATER NOT POOL WATER via hose into outlet connection run the hose for 10 minutes minimum use spray nozzle if available 6 Allow to drain when drained fit plastic bags secured by elastic bands o...

Page 34: ...at pump Replace panel 3 Remove plastic covers on water connections and reconnect water piping or close drain valve 4 Start up water circulating pump and leave running for at least 1 4 hour to establish flow and enable an air in piping to escape 5 Replace fuses to heat pump circuit 6 Switch on heat pump 7 Check control thermostat is set to required pool temperature 8 Check pool water daily to ensur...

Page 35: ...o so by Calorex Heat Pumps Ltd 4 The air flow to and from the machine is outside the specified limits 5 The water flow through the machine is outside the specified limits 6 The water pH level and or chemical balance is outside the following limits 7 The heat pump has suffered frost damage 8 The electrical supply is insufficient or in any way incorrect Acidity pH pH 7 2 7 8 Total Alkalinity as CaCO...

Page 36: ...ISSUE 22d 13 0 Contacting Calorex Email service calorex com Website www calorex com Tel 44 0 1621 857171 or 44 0 1621 856611 Please give MODEL NUMBER and SERIAL NUMBER of your heat pump when making technical or service enquiries This will assist in correct diagnosis and ensure service can be provided with the minimum delay ...

Page 37: ...tity installed kg Plant manufacturer Year of installation Company Name Company Name Company Name Company Name Company Name 1 Name and address of company operating plant 2 Contact details for operator s nominated person responsible for F Gas compliance 3 Company and technician carrying out work with details to provide evidence of compliance Engineer Test Result Follow up action required Date Test R...

Page 38: ...8 12 16 22LX LY SLIMLINE SD638160 ISSUE 22d RECEIVER DRIER INSULATION 1 5 TURNS 40mm DIA 2 TURNS 40mm DIA LP SERVICE SCHRADER LIQUID INDICATOR EVAPORATOR REVERSING VALVE COIL COMP HP TEV PORT PROCESS LP TEV PHIAL WATER CONDENSER 1 8 HP SERVICE SCHRADER 15 0 Refrigeration Diagrams PPT 8ALX ...

Page 39: ... Heat Pumps Ltd The Causeway Maldon Essex CM9 4XD UK WATER CONDENSER COMP LP HP SCHRADER SERVICE HP PORT PROCESS RECEIVER DRIER EVAPORATOR INSULATION PHIAL TEV SOLENOID VALVE SCHRADER SERVICE LP RECEIVER APPLIES TO PPT12 APPLIES TO PPT16 22 DRIER LIQUID INDICATOR PPT 12 16ALX BLX ...

Page 40: ...al PPT8 12 16 22LX LY SLIMLINE SD638160 ISSUE 22d D332456 HP SERVICE SCHRADER LIQUID INDICATOR LP SERVICE SCHRADER EVAPORATOR COMP HP TEV WATER CONDENSER PORT PROCESS LP RECEIVER DRIER 1 8 CAPILLARY 1 TURN 50mm DIA SOLENOID VALVE B SOLENOID VALVE A TEV PHIAL INSULATION PPT 22ALX BLX ...

Page 41: ...LY D225656 DENOTES INSULATION LIQUID INDICATOR LP SERVICE SCHRADER EVAPORATOR REVERSING VALVE COIL COMP HP SUCTION ACCUMULATOR TEV PROBE DEFROST STAT DRIP TRAY HEATER NRV DRIER RECEIVER NRV EXPANSION VESSEL PORT PROCESS DUMP POT CAPILLARY 3 16 DIA X 300mm LONG PPT8 12 LP 1 4 DIA X 300mm LONG PPT16 22 HP SERVICE SCHRADER TEV PHIAL WATER CONDENSER ...

Page 42: ...B 0 5 B 0 5 B 0 5 B 0 5 R BL 0 5 O BL 0 5 P 0 5 GR 0 5 R W 0 5 REVERSING VALVE IF FITTED 1 4 WATER TEMP 2 9 DEFROST SENSOR POOL STAT 10 12 LIVE NEUTRAL 12 13 COMPRESSOR C S R RUN CAP START CAP SOFT START IF FITTED SOFT START THERMAL OVERLOAD FAULT LIGHT RELAY HARD IF FITTED HP SWITCH LP SWITCH BREAKS ON PRESSURE FALLING BREAKS ON PRESSURE RISING C L C H N C N C SENSOR A1 A2 IF FITTED FAN 2 6 CONTA...

Page 43: ... COM COM COM N O OUT2 OUT4 N O POOL STAT 10 12 OUT3 OUT1 LIVE NEUTRAL 12 13 COMPRESSOR R S C RUN CAP START CAP SOFT START IF FITTED SOFT START THERMAL OVERLOAD FAULT LIGHT RELAY HARD IF FITTED HP SWITCH LP SWITCH BREAKS ON PRESSURE FALLING BREAKS ON PRESSURE RISING C L C H N C N C SENSOR FLOW SWITCH A1 A2 FAN VOLT FREE POOL PUMP RUN MAX 3Amps 19 18 COMPRESSOR O LOAD ALARM 95 96 O LOAD 4 2 6 CONTAC...

Page 44: ...EMP 3A R O 0 5 W BL 0 5 B 0 5 R G 0 5 GR B 0 5 GR B 0 5 GR B 0 5 GR B 0 5 B 0 5 B 0 5 B 0 5 R BL 0 5 O BL 0 5 P 0 5 GR 0 5 R W 0 5 W 0 5 R W 0 5 1 4 REMOTE ON OFF INTERLOCK 15 14 WATER TEMP 2 9 N C 21 20 19 18 13 14 17 15 16 23 L DEFROST SENSOR N O N O N C COM COM COM COM N O OUT2 OUT4 N O POOL STAT 10 12 OUT3 OUT1 LIVE NEUTRAL 12 13 COMPRESSOR R S C RUN CAP START CAPS SOFT START IF FITTED SOFT ST...

Page 45: ... 0 5 1 4 REMOTE ON OFF INTERLOCK 14 15 WATER TEMP 2 9 21 20 19 18 13 14 17 15 16 DEFROST SENSOR 10 N O N O N C COM COM COM COM N O OUT2 OUT4 N O POOL STAT 10 12 OUT3 OUT1 L3 NEUTRAL 12 13 COMPRESSOR SOFT START SOFT START THERMAL OVERLOAD FAULT LIGHT IF FITTED IF FITTED HP SWITCH LP SWITCH BREAKS ON PRESSURE FALLING BREAKS ON PRESSURE RISING L C H C N C N C SENSOR A1 A2 FAN VOLT FREE POOL PUMP RUN ...

Page 46: ... 5 B 0 5 11 12 13 14 15 16 17 18 19 SENSOR DEFROST WATER TEMP 3A R O 0 5 W BL 0 5 B 0 5 R G 0 5 GR B 0 5 GR B 0 5 GR B 0 5 GR B 0 5 B 0 5 B 0 5 B 0 5 R BL 0 5 O BL 0 5 P 0 5 GR 0 5 R W 0 5 BR 0 75 B 0 75 W 0 5 R W 0 5 REVERSING VALVE 1 4 REMOTE ON OFF INTERLOCK 15 14 WATER TEMP 2 9 N C 21 20 19 18 13 14 17 15 16 23 L DEFROST SENSOR N O N O N C COM COM COM COM N O OUT2 OUT4 N O POOL STAT 10 12 OUT3...

Page 47: ...0Hz 5 1 off 9 SD216550 FUSE HOLDER 1 off 10 SD035350 FUSE 3A 2 off 11 SD073150 HARD START CAPACITOR RELAY 1 off 12 SD609811 LOOM ASSY PPT8 12 ALX ALY 1 off 33 SD630911 EARTH LOOM 1 off 34 SD296650 TERM BLOCK BRASS 8 WAY EARTH 1 off 35 SD403851 TERMINAL BLOCK BARRIER WAP 16 35 1 off 36 SD072650 TERMINAL BLOCK 6 WAY 1 off PPT8ALX ELECTRIC BOX ASSEMBLY 12 10 9 10 7 3 33 4 6 35 5 15 2 2 NEATLY COIL LE...

Page 48: ...70V 1 off 9 SD216550 FUSE HOLDER 1 off 10 SD035350 FUSE 3A 2 off 11 SD073150 HARD START CAPACITOR RELAY 1 off 12 SD609811 LOOM ASSY PPT8 12 ALX ALY 1 off 33 SD630911 EARTH LOOM 1 off 34 SD296650 TERM BLOCK BRASS 8 WAY EARTH 1 off 35 SD403851 TERMINAL BLOCK BARRIER WAP 16 35 1 off 36 SD072650 TERMINAL BLOCK 6 WAY 1 off PPT12ALXS ELECTRIC BOX ASSEMBLY 12 10 9 10 7 NEATLY COIL LEAD TO TOP COVER INSID...

Page 49: ...T CAPACITOR ASSY No SA639103 AT ISS 4 07 11 2012 ELECTRIC BOX ASSY PPT16ALX ITEM NO PART No DESCRIPTION QUAN UNITS 3 SD612053 CONTACTOR 25A 3 1N O AUX 1 off 4 SD612459 CONTACTOR OVERLOAD 17 25A 1 off 5 SD406350 TERMINAL BLOCK WDU16 2 off 6 SD409350 TERM BLOCK WDU 2 5N 15 off 7 SD403950 END BRACKET EW35 8 5 2 off 8 SD486650 CAPACITOR FOR COMP 60uF 470V 1 off 10 SD216550 FUSE HOLDER 1 off 11 SD03535...

Page 50: ...f 8 SD106553 CAPACITOR 70μF 420V 50 60Hz 1 off 10 SD216550 FUSE HOLDER 1 off 11 SD035350 FUSE 3A 2 off 13 SD609831 LOOM ASSY PPT16 22ALX Y 1 off 32 SD073150 CAPACITOR HARD START 2 off 35 SD630912 EARTH LOOM 1 off 36 SD296650 TERM BLOCK BRASS 8 WAY EARTH 1 off 37 SD403851 TERMINAL BLOCK BARRIER WAP 16 35 1 off 38 SD072650 TERMINAL BLOCK 6 WAY 1 off ELECTRIC BOX ASSY PPT22ALX S 3 4 13 11 10 11 8 35 ...

Page 51: ...ELAY 1 off 6 SD409350 TERM BLOCK WDU 2 5N 15 off 7 SD403950 END BRACKET EW35 8 5mm 4 off 8 SD403850 TERMINAL BLOCK BARRIER WAP 2 5 1 off 9 SD403650 TERM BLOCK WDU6 4 off 12 SD630911 EARTH LOOM 1 off 13 SD616403 WIRING LOOM 3 PHASE 1 off 32 SD296650 TERM BLOCK BRASS 8 WAY EARTH 1 off 33 SD072650 TERMINAL BLOCK 6 WAY 1 off ELECTRIC BOX ASSY PPT12BLX S 3 13 9 2 7 8 6 15 2 33 4 7 2 5 EARTH BLOCK 1 3 5...

Page 52: ...AY 1 off 6 SD409350 TERM BLOCK WDU 2 5N 15 off 7 SD403950 END BRACKET EW35 8 5mm 4 off 8 SD403850 TERMINAL BLOCK BARRIER WAP 2 5 1 off 9 SD403650 TERM BLOCK WDU6 4 off 12 SD630911 EARTH LOOM 1 off 13 SD616403 WIRING LOOM 3 PHASE 1 off 32 SD296650 TERM BLOCK BRASS 8 WAY EARTH 1 off 33 SD072650 TERMINAL BLOCK 6 WAY 1 off ELECTRIC BOX ASSY PPT16BLX 3 13 12 9 7 8 6 15 2 2 33 4 7 2 5 EARTH BLOCK 1 3 5 ...

Page 53: ...1 off 6 SD409350 TERM BLOCK WDU 2 5N 15 off 7 SD403950 END BRACKET EW35 8 5mm 4 off 8 SD403850 TERMINAL BLOCK BARRIER WAP 2 5 1 off 9 SD403650 TERM BLOCK WDU6 4 off 12 SD630911 EARTH LOOM 1 off 13 SD616403 WIRING LOOM 3 PHASE 1 off 32 SD296650 TERM BLOCK BRASS 8 WAY EARTH 1 off 33 SD072650 TERMINAL BLOCK 6 WAY 1 off ELECTRIC BOX ASSY PPT22BLX S 3 13 12 9 7 8 6 15 2 2 33 4 7 2 5 32 EARTH BLOCK 1 3 ...

Page 54: ... 1 off 9 SD216550 FUSE HOLDER 1 off 10 SD035350 FUSE 3A 2 off 11 SD073150 HARD START CAPACITOR 1 off 12 SD609811 LOOM ASSY PPT8 12 ALX ALY 1 off 33 SD630911 EARTH LOOM 1 off 34 SD296650 TERM BLOCK BRASS 8 WAY EARTH 1 off 35 SD403851 TERMINAL BLOCK BARRIER WAP 16 35 1 off 36 SD072650 TERMINAL BLOCK 6 WAY 1 off ELECTRIC BOX ASSY PPT8ALY S 3 10 9 10 33 4 6 35 5 15 2 2 7 36 EARTH BLOCK 1 3 5 13 2 4 6 ...

Page 55: ...SD486650 CAPACITOR FOR COMP 60uF 470V 1 off 8 SD216550 FUSE HOLDER 1 off 9 SD035350 FUSE 3A 2 off 10 SD073150 CAPACITOR HARD START 1 off 11 SD609811 LOOM ASSY PPT8 12 ALX ALY 1 off 32 SD630911 EARTH LOOM 1 off 33 SD296650 TERM BLOCK BRASS 8 WAY EARTH 1 off 34 SD403851 TERMINAL BLOCK BARRIER WAP 16 35 1 off 35 SD072650 TERMINAL BLOCK 6 WAY 1 off ELECTRIC BOX ASSY PPT12ALY S 3 11 9 10 8 9 7 32 4 6 3...

Page 56: ...LECTRIC BOX ASSY PPT16ALY S ITEM NO PART No DESCRIPTION QUAN UNITS 3 SD612053 CONTACTOR 25A 3 1N O AUX 1 off 4 SD612459 CONTACTOR OVERLOAD 17 25A 1 off 5 SD406350 TERMINAL BLOCK WDU16 2 off 6 SD409350 TERM BLOCK WDU 2 5N 15 off 7 SD403950 END BRACKET EW35 8 5mm 2 off 8 SD486650 CAPACITOR FOR COMP 60uF 470V 1 off 9 SD216550 FUSE HOLDER 1 off 10 SD035350 FUSE 3A 2 off 12 SD609831 LOOM ASSY PPT16 22A...

Page 57: ... 8 SD106553 CAPACITOR 70uF 420V 50 60Hz 1 off 10 SD216550 FUSE HOLDER 1 off 11 SD035350 FUSE 3A 2 off 13 SD609831 LOOM ASSY PPT16 22ALX Y 1 off 32 SD073150 CAPACITOR HARD START 2 off 35 SD630912 EARTH LOOM 1 off 36 SD296650 TERM BLOCK BRASS 8 WAY EARTH 1 off 37 SD403851 TERMINAL BLOCK BARRIER WAP 16 35 1 off 38 SD072650 TERMINAL BLOCK 6 WAY 1 off ELECTRIC BOX ASSY PPT22ALY S 3 4 13 11 10 11 35 5 7...

Page 58: ... 5N 15 off 7 SD403950 END BRACKET EW35 8 5mm 4 off 8 SD403850 TERMINAL BLOCK BARRIER WAP 2 5 1 off 9 SD403650 TERM BLOCK WDU6 4 off 11 SD630911 EARTH LOOM 1 off 12 SD616403 WIRING LOOM 3 PHASE 1 off 30 SD296650 TERM BLOCK BRASS 8 WAY EARTH 1 off 31 SD072650 TERMINAL BLOCK 6 WAY 1 off SA636112 ELECTRIC BOX ASSY PPT12BLY S NEATLY COIL LEAD TO TOP COVER INSIDE BOX 800mm LONG 3 12 11 9 7 8 6 15 4 2 4 ...

Page 59: ...U 2 5N 15 off 7 SD403950 END BRACKET EW35 8 5mm 4 off 8 SD403850 TERMINAL BLOCK BARRIER WAP 2 5 1 off 9 SD403650 TERM BLOCK WDU6 4 off 12 SD630911 EARTH LOOM 1 off 13 SD616403 WIRING LOOM 3 PHASE 1 off 32 SD296650 TERM BLOCK BRASS 8 WAY EARTH 1 off 33 SD072650 TERMINAL BLOCK 6 WAY 1 off SA636113 ELECTRIC BOX ASSY PPT16BLY S NEATLY COIL LEAD TO TOP COVER INSIDE BOX 800mm LONG 3 13 12 8 6 15 9 4 7 2...

Page 60: ... POCKET NUT AND THE PROBE CABLE TO SEAL THE PROBE FROM AMBIENT AIR FIG 3 TEMP PROBE DETAIL 85 00 REF POCKET DEPTH INSULATION 93 MAIN ASSEMBLY PPT8ALX NOTE DIRECTION OF ARROW FLOW SWITCH TO BE HAND TIGHT 8Nm DO NOT USE A TOOL 4 5 8 3 25 WATER TEMPERATURE SENSOR PROBE POCKET SEE FIG 3 22 18 19 20 21 27 53 3 28 1 2 6 7 10 2 14 16 17 73 74 USE OR DEFROST STAT PROBE POSITION IN EVAPORATOR 78 37 89 OR 9...

Page 61: ...L POOL CONTROLLER X31S 1 off 19 SD448753 NTC PROBE DEFROST 1 off 20 SD448754 NTC PROBE AIR WATER 1 off 21 SD520853 SPACER MOUNTING TUBE 61mm LONG 3 off 22 SD086951 TEV BBINE 3 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 H P SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 1 9 kg 28 SD616202 COMPRESSOR...

Page 62: ...G 3 TEMP PROBE DETAIL 85 00 REF POCKET DEPTH INSULATION VIEW SHOWING REVERSING VALVE POSITION MAIN ASSEMBLY PPT8ALXS NOTE DIRECTION OF ARROW FLOW SWITCH TO BE HAND TIGHT 8Nm DO NOT USE A TOOL 4 5 8 3 25 WATER TEMPERATURE SENSOR PROBE POCKET SEE FIG 3 22 18 19 20 21 27 53 3 28 1 2 6 7 10 2 DEFROST STAT PROBE POSITION IN EVAPORATOR 78 13 91 92 12 1314 15 N L 5 6 7 8 9 Y VRSN ONLY REVERSING VALVE WAT...

Page 63: ...ST 1 off 20 SD448754 NTC PROBE AIR WATER 1 off 21 SD520853 SPACER MOUNTING TUBE 61mm LONG 3 off 22 SD086951 TEV BBINE 3 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 H P SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 2 kg 28 SD616202 COMPRESSOR LOOM 1 off 37 SD636856 O RING FOR CONDENSER 1 off 47 SA48...

Page 64: ...TIES TO BOTH THE POCKET NUT AND THE PROBE CABLE TO SEAL THE PROBE FROM AMBIENT AIR FIG 3 TEMP PROBE DETAIL 85 00 REF POCKET DEPTH INSULATION NOTE DIRECTION OF ARROW FLOW SWITCH TO BE HAND TIGHT 8Nm DO NOT USE A TOOL WATER TEMPERATURE SENSOR PROBE POCKET SEE FIG 3 2 90 89 USE OR DEFROST STAT PROBE POSITION IN EVAPORATOR 78 2 EARTH BLOCK 12 13 1415 N L 5 6 7 8 9 Y VRSN ONLY REVERSING VALVE WATER FLO...

Page 65: ...S 1 off 19 SD448753 NTC PROBE DEFROST 1 off 20 SD448754 NTC PROBE AIR WATER 1 off 21 SD520854 SPACER MOUNTING TUBE 73mm LONG 3 off 22 SD087051 TEV BBINE 4 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SD266450 HP SWITCH ACB DB88 400PSI 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 2 5 kg 28 SD616202 COMPRESSOR LOOM 1 off 75...

Page 66: ...IG 3 TEMP PROBE DETAIL 85 00 REF POCKET DEPTH INSULATION NOTE DIRECTION OF ARROW FLOW SWITCH TO BE HAND TIGHT 8Nm DO NOT USE A TOOL WATER TEMPERATURE SENSOR PROBE POCKET SEE FIG 3 2 90 89 USE OR DEFROST STAT PROBE POSITION IN EVAPORATOR 78 2 EARTH BLOCK 12 13 1415 N L 5 6 7 8 9 Y VRSN ONLY REVERSING VALVE WATER FLOW SWITCH FAN CAP FAN N FAN L 16 17 1819 10 11 A1 A2 1 L13 L25 L3 1112 2 T14 T26 T3 R...

Page 67: ...54 NTC PROBE AIR WATER 1 off 21 SD520854 SPACER MOUNTING TUBE 73mm LONG 3 off 22 SD087051 TEV BBINE 4 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SD266450 HP SWITCH ACB DB88 400PSI 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 2 5 kg 28 SD616202 COMPRESSOR LOOM 1 off 37 SA481502 SOFT START 25A 1 PH 1 off 38 SD648501 LOOM ...

Page 68: ...0 85 00 CONDENSER WATER TEMPERATURE POCKET SENSOR PROBE PART OF ITEM 20 CABLE TIE AROUND CABLE CABLE TIE AROUND POCKET NUT PLACE THERMAL MASTIC INTO POCKET THEN FULLY INSERT PROBE FIT THE INSULATION SLEEVE AND SECURE WITH CABLE TIES TO BOTH THE POCKET NUT AND THE PROBE CABLE TO SEAL THE PROBE FROM AMBIENT AIR FIG 3 TEMP PROBE DETAIL 85 00 REF POCKET DEPTH INSULATION 95 2 OR 89 90 91 24 23 21 96 73...

Page 69: ...352 DIGITAL POOL CONTROLLER X31S 1 off 19 SD448753 NTC PROBE DEFROST 1 off 20 SD448754 NTC PROBE AIR WATER 1 off 21 SD087051 TEV BBINE 4 GA B10 1 off 22 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 23 SD266450 HP SWITCH ACB DB88 400PSI 1 off 24 SD501653 FLOW SWITCH 3000L HR 1 off 25 SP066350 SCHRADER VALVE 2 off 26 SP182554 REFRIGERANT R407c 2 5 kg 27 SD616602 COMPRESSOR LOOM 3 PH 1 off 73 SD650050 SPR...

Page 70: ... PROBE CABLE TO SEAL THE PROBE FROM AMBIENT AIR FIG 3 TEMP PROBE DETAIL 85 00 REF POCKET DEPTH INSULATION NOTE DIRECTION OF ARROW FLOW SWITCH TO BE HAND TIGHT 8Nm DO NOT USE A TOOL WATER TEMPERATURE SENSOR PROBE POCKET SEE FIG 3 2 94 93 USE OR DEFROST STAT PROBE POSITION IN EVAPORATOR 76 2 6 7 14 3 16 4 5 8 24 13 27 26 95 2 10 17 18 19 20 OR 89 90 91 24 23 21 96 73 1 3 5 13 2 4 6 14 NO NO A1 A2 12...

Page 71: ...E DEFROST 1 off 20 SD448754 NTC PROBE AIR WATER 1 off 21 SD087051 TEV BBINE 4 GA B10 1 off 22 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 23 SD266450 HP SWITCH ACB DB88 400PSI 1 off 24 SD501653 FLOW SWITCH 3000L HR 1 off 25 SP066350 SCHRADER VALVE 2 off 26 SP182554 REFRIGERANT R407c 2 5 kg 27 SD616602 COMPRESSOR LOOM 3 PH 1 off 36 SD530801 SOFT START 15A 3 PHASE CALIBRATED 1 off 37 SD648502 SOFT START...

Page 72: ... THE PROBE CABLE TO SEAL THE PROBE FROM THE AMBIENT AIR 110 00 REF POCKET DEPTH INSULATION CABLE TIE AROUND CABLE TEMP PROBE DETAIL FIG 3 MAIN ASSEMBLY PPT 16 ALX BLX USE OR 73 74 R407c 14 28 16 17 1 93 91 82 92 OR 37 4 6 7 18 2 5 8 21 3 25 13 27 NOTE DIRECTION OF ARROW FLOW SWITCH TO BE HAND TIGHT 8Nm DO NOT USE A TOOL WATER TEMPERATURE SENSOR PROBE POCKET SEE FIG 3 31 26 26 24 22 23 10 78 POSITI...

Page 73: ... NTC PROBE DEFROST 1 off 20 SD448754 NTC PROBE AIR WATER 1 off 21 SD189150 RECEIVER VERTICAL DIA130x265H 1 off 22 SD087151 TEV BBINE 5 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 H P SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 5 kg 28 SD616202 COMPRESSOR LOOM 1 off 31 SD031150 SIGHT GLASS 3 8 ODS...

Page 74: ...D448753 NTC PROBE DEFROST 1 off 20 SD448754 NTC PROBE AIR WATER 1 off 21 SD189150 RECEIVER VERTICAL DIA130x265H 1 off 22 SD087151 TEV BBINE 5 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 H P SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 5 kg 28 SD616602 COMPRESSOR LOOM 3 PH 1 off 31 SD031150 SIGHT G...

Page 75: ...10 00 REF POCKET DEPTH INSULATION CABLE TIE AROUND CABLE TEMP PROBE DETAIL FIG 3 MAIN ASSEMBLY PPT 16 ALXS BLXS R407c 14 28 16 17 1 94 91 82 93 OR 37 4 6 7 18 2 5 8 21 3 25 13 27 NOTE DIRECTION OF ARROW FLOW SWITCH TO BE HAND TIGHT 8Nm DO NOT USE A TOOL WATER TEMPERATURE SENSOR PROBE POCKET SEE FIG 3 31 26 26 24 22 23 10 78 POSITION OF DEFROST PROBE IN EVAPORATOR PART OF ITEM 19 1213 1415 N L 5 6 ...

Page 76: ...R WATER 1 off 21 SD189150 RECEIVER VERTICAL DIA130x265H 1 off 22 SD087151 TEV BBINE 5 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 H P SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 5 kg 28 SD616202 COMPRESSOR LOOM 1 off 31 SD031150 SIGHT GLASS 3 8 ODS SOLDER 1 off 37 SD636856 O RING FOR CONDENSER 2 ...

Page 77: ...ff 21 SD189150 RECEIVER VERTICAL DIA130x265H 1 off 22 SD087151 TEV BBINE 5 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 H P SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 5 kg 28 SD616602 COMPRESSOR LOOM 3 PH 1 off 31 SD031150 SIGHT GLASS 3 8 ODS SOLDER 1 off 37 SD636856 O RING FOR CONDENSER 2 off 73...

Page 78: ...ES TO BOTH THE POCKET AND THE PROBE CABLE TO SEAL THE PROBE FROM THE AMBIENT AIR 110 00 REF POCKET DEPTH INSULATION CABLE TIE AROUND CABLE TEMP PROBE DETAIL FIG 3 R407c EARTH BLOCK 121314 15 N L 5 6 7 8 9 Y VRSN ONLY REVERSING VALVE WATER FLOW SWITCH FAN CAP FAN N FAN L 1617 1819 1011 4 6 7 14 28 3 8 16 21 17 FAN LOOM 25 5 NOTE DIRECTION OF ARROW FIT WASHER SUPPLIED FLOW SWITCH TO BE HAND TIGHT 8N...

Page 79: ...AIR WATER 1 off 21 SD189150 RECEIVER VERTICAL DIA130x265H 1 off 22 SA084352 VALVE TEV SVE 8 GA WHITE SEAL 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 HP SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 6 kg 28 SD616202 COMPRESSOR LOOM 1 off 29 SD193950 CONDENSATE DRAIN SOCKET 1 off 31 SD031150 SIGHT GLASS 3 ...

Page 80: ...R TEMPERATURE POCKET SENSOR PROBE PART OF ITEM 20 CABLE TIE AROUND CABLE CABLE TIE AROUND POCKET NUT PLACE THERMAL MASTIC INTO POCKET THEN FULLY INSERT PROBE FIT THE INSULATION SLEEVE AND SECURE WITH CABLE TIES TO BOTH THE POCKET NUT AND THE PROBE CABLE TO SEAL THE PROBE FROM AMBIENT AIR FIG 5 TEMP PROBE DETAIL 55 00 REF POCKET DEPTH INSULATION GREY PROBE CABLE 2 18 4 3 5 6 7 8 10 22 13 27 96 USE ...

Page 81: ...f 21 SD189150 RECEIVER VERTICAL DIA130x265H 1 off 22 SA084352 VALVE TEV SVE 8 GA WHITE SEAL 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 HP SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 6 kg 28 SD616203 LOOM ASSY 1 off 29 SD193950 CONDENSATE DRAIN SOCKET 1 off 31 SD031150 SIGHT GLASS 3 8 ODS SOLDER 1 off 3...

Page 82: ...PART No DESCRIPTION QUAN UNITS 1 SD625950 ELECTRIC BOX S START 1 off 2 SD626050 LID 1 off 10 SD083450 RESISTOR 4 5 OHMS 1 off 11 SD612053 CONTACTOR 25A 3 1N O AUX 1 off 12 SD083350 DELAY TIMER 0 5 SEC 240vac 1 off 13 SD103253 THERMAL CUTOUT MANUAL RESET 1 off 14 SD159852 PILOT LIGHT AMBER 240v 1 off 15 SD626102 LOOM ASSY 1 off 16 SD626601 INTERNAL LOOM 1 off 31 SD217151 SEALING GASKET 1 off 33 SD4...

Page 83: ...T W R 0 50 W 0 50 W 0 50 B 0 50 B 0 50 O R 0 50 O R 0 50 B 2 5 HR BL 2 5 W 0 5 BL 2 5 BL B G Y O R P BR W R W WHITE WHITE RED BROWN PINK ORANGE RED GREEN YELLOW BLUE BLACK 1 COLOUR CODE INPUT B 2 5 HR BL 2 5 BL 2 5 B 2 5 HR BL 2 5 B 2 5 HR B 0 50 HR HEAT RESISTANT 5 4 3 2 1 BR 2 5 BR 2 5 P 2 5 B 0 5 BL 2 5 W 0 5 B 2 5 HR W 0 5 EARTH TO INTERLOCK W R 0 50 G Y 2 5 TO INTERLOCK P 2 5 BR 2 5 B 2 5 G Y...

Page 84: ...42 50 CONDENSER WATER TEMPERATURE POCKET SENSOR PROBE PART OF ITEM 20 CABLE TIE AROUND CABLE CABLE TIE AROUND POCKET NUT PLACE THERMAL MASTIC INTO POCKET THEN FULLY INSERT PROBE FIT THE INSULATION SLEEVE AND SECURE WITH CABLE TIES TO BOTH THE POCKET NUT AND THE PROBE CABLE TO SEAL THE PROBE FROM AMBIENT AIR FIG 5 TEMP PROBE DETAIL 55 00 REF POCKET DEPTH INSULATION GREY PROBE CABLE 18 4 3 5 6 7 8 1...

Page 85: ...4 NTC PROBE AIR WATER 1 off 21 SD189150 RECEIVER VERTICAL DIA130x265H 1 off 22 SA084352 VALVE TEV SVE 8 GA WHITE SEAL 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 H P SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 6 kg 28 SD616602 COMPRESSOR LOOM 3 PH 1 off 31 SD031150 SIGHT GLASS 3 8 ODS SOLDER 1 off 32 SD...

Page 86: ...TURE POCKET SENSOR PROBE PART OF ITEM 20 CABLE TIE AROUND CABLE CABLE TIE AROUND POCKET NUT PLACE THERMAL MASTIC INTO POCKET THEN FULLY INSERT PROBE FIT THE INSULATION SLEEVE AND SECURE WITH CABLE TIES TO BOTH THE POCKET NUT AND THE PROBE CABLE TO SEAL THE PROBE FROM AMBIENT AIR FIG 5 TEMP PROBE DETAIL 55 00 REF POCKET DEPTH INSULATION GREY PROBE CABLE 18 4 3 5 6 7 8 10 22 13 27 96 19 78 25 NOTE D...

Page 87: ... DIA130x265H 1 off 22 SA084352 VALVE TEV SVE 8 GA WHITE SEAL 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 H P SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 6 kg 28 SD616602 COMPRESSOR LOOM 3 PH 1 off 29 SD193950 CONDENSATE DRAIN SOCKET 1 off 31 SD031150 SIGHT GLASS 3 8 ODS SOLDER 1 off 32 SD449151 ANTI VIB...

Page 88: ...FROM AMBIENT AIR FIG 5 TEMP PROBE DETAIL 55 00 REF POCKET DEPTH INSULATION GREY PROBE CABLE i 15 1 USE OR 29 35 88 2 14 16 17 28 87 2 33 2 82 OR 32 75 65 2 EVAPORATOR NOT SHOWN FIXINGS OPPOSITE TO PROBE NOTE IMPORTANT MAINTAIN DRIP LOOP AS SHOWN FIG 7 SHOWING DEFROST PROBE POSITION 10 WATER TEMPERATURE SENSOR PROBE POCKET 18 4 3 5 6 7 8 22 94 19 78 25 NOTE DIRECTION OF ARROW FLOW SWITCH TO BE HAND...

Page 89: ...ACER MOUNTING TUBE 61mm LONG 3 off 22 SD086951 TEV BBINE 3 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 HP SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 1 9 kg 28 SD616202 COMPRESSOR LOOM 1 off 29 SD193950 CONDENSATE DRAIN SOCKET 1 off 32 SD449151 ANTI VIBRATION PAD 4 off 33 SD636854 CONDENSER ADAPT...

Page 90: ...SULATION GREY PROBE CABLE i 9 1 USE OR 67 68 88 2 14 16 17 28 87 2 66 2 82 OR 15 75 65 EVAPORATOR NOT SHOWN FIXINGS OPPOSITE TO PROBE NOTE IMPORTANT MAINTAIN DRIP LOOP AS SHOWN FIG 7 SHOWING DEFROST PROBE POSITION 10 WATER TEMPERATURE SENSOR PROBE POCKET 18 4 3 5 6 7 8 22 94 78 25 NOTE DIRECTION OF ARROW FLOW SWITCH TO BE HAND TIGHT 8Nm DO NOT USE A TOOL EARTH BLOCK 12 13 1415 N L 5 6 7 8 9 Y VRSN...

Page 91: ...m LONG 3 off 22 SD086951 TEV BBINE 3 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 HP SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 1 9 kg 28 SD616202 COMPRESSOR LOOM 1 off 37 SA481501 SOFT START 15A 1 PH CALIBRATED 1 off 38 SD648501 LOOM SOFT START 1 off 39 SD481850 THERMAL OVERLOAD 1 off 65 SD65315...

Page 92: ...OM AMBIENT AIR FIG 5 TEMP PROBE DETAIL 55 00 REF POCKET DEPTH INSULATION GREY PROBE CABLE i 15 9 USE OR 33 34 35 EVAPORATOR NOT SHOWN FIXINGS OPPOSITE TO PROBE NOTE IMPORTANT MAINTAIN DRIP LOOP AS SHOWN FIG 7 SHOWING DEFROST PROBE POSITION NOTE DIRECTION OF ARROW FLOW SWITCH TO BE HAND TIGHT 8Nm DO NOT USE A TOOL 20 117 19 NOTE DIRECTION OF ARROW 8 EARTH BLOCK 1213 14 15 N L 5 6 7 8 9 Y VRSN ONLY ...

Page 93: ...854 SPACER MOUNTING TUBE 73mm LONG 3 off 22 SD087051 TEV BBINE 4 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SD266450 HP SWITCH ACB DB88 400PSI 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 3 2 kg 28 SD616202 COMPRESSOR LOOM 1 off 33 SD193950 CONDENSATE DRAIN SOCKET 1 off 34 SD193951 CONDENSATE DRAIN SOCKET EUROPE 1 off 3...

Page 94: ...IL 55 00 REF POCKET DEPTH INSULATION GREY PROBE CABLE i 15 9 USE OR 33 34 35 EVAPORATOR NOT SHOWN FIXINGS OPPOSITE TO PROBE NOTE IMPORTANT MAINTAIN DRIP LOOP AS SHOWN FIG 7 SHOWING DEFROST PROBE POSITION NOTE DIRECTION OF ARROW FLOW SWITCH TO BE HAND TIGHT 8Nm DO NOT USE A TOOL 20 117 19 NOTE DIRECTION OF ARROW 8 EARTH BLOCK 1213 14 15 N L 5 6 7 8 9 Y VRSN ONLY REVERSING VALVE WATER FLOW SWITCH FA...

Page 95: ...BINE 4 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SD266450 HP SWITCH ACB DB88 400PSI 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 3 2 kg 28 SD616202 COMPRESSOR LOOM 1 off 33 SD193950 CONDENSATE DRAIN SOCKET 1 off 34 SD193951 CONDENSATE DRAIN SOCKET EUROPE 1 off 35 SD449151 ANTI VIBRATION PAD 4 off 36 SD636854 CONDENSER ...

Page 96: ...FROM THE AMBIENT AIR 110 00 REF POCKET DEPTH INSULATION CABLE TIE AROUND CABLE TEMP PROBE DETAIL FIG 3 MAIN ASSEMBLY PPT 16 ALY USE OR 73 74 2 93 R407c EARTHS 1213 1415 N L 5 6 7 8 9 Y VRSN ONLY REVERSING VALVE WATER FLOW SWITCH FAN CAP FAN N FAN L 16171819 1011 EVAPORATOR NOT SHOWN 4 6 7 14 28 1 3 5 8 13 16 21 17 FAN LOOM 25 27 NOTE DIRECTION OF ARROW FIT WASHER SUPPLIED FLOW SWITCH TO BE HAND TI...

Page 97: ...R VERTICAL DIA130x265H 2 off 22 SD087151 TEV BBINE 5 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 HP SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 5 9 kg 28 SD616202 COMPRESSOR LOOM 1 off 31 SD031150 SIGHT GLASS 3 8 ODS SOLDER 1 off 35 SD638150 MANUAL O I PPT8 22 SLIMLINE 1 off 37 SD636856 O RING FO...

Page 98: ...D CABLE TEMP PROBE DETAIL FIG 3 MAIN ASSEMBLY PPT 16 ALYS USE OR 73 74 2 93 R407c EARTHS 1213 1415 N L 5 6 7 8 9 Y VRSN ONLY REVERSING VALVE WATER FLOW SWITCH FAN CAP FAN N FAN L 16171819 1011 EVAPORATOR NOT SHOWN 4 6 7 14 28 1 3 5 8 13 16 21 17 FAN LOOM 25 27 NOTE DIRECTION OF ARROW FIT WASHER SUPPLIED FLOW SWITCH TO BE HAND TIGHT 8Nm DO NOT USE A TOOL 78 91 82 37 89 95 18 65 OUT 20 19 86 97 87 1...

Page 99: ... 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 HP SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 5 9 kg 28 SD616202 COMPRESSOR LOOM 1 off 31 SD031150 SIGHT GLASS 3 8 ODS SOLDER 1 off 35 SD638150 MANUAL O I PPT8 22 LX LY 1 off 37 SD636856 O RING FOR CONDENSER 2 off 65 SD653150 CABLE SOLENOID VALVE 1 off 73 SD...

Page 100: ...7 1819 1011 4 6 7 13 FAN LOOM 27 96 97 NOTE DIRECTION OF ARROW FIT WASHER SUPPLIED FLOW SWITCH TO BE HAND TIGHT 8Nm DO NOT USE A TOOL 108 OUT 14 28 17 18 25 78 10 5 93 95 94 8 16 21 85 CONDENSER WATER TEMPERATURE POCKET SENSOR PROBE PART OF ITEM 20 CABLE CABLE TIE AROUND POCKET NUT PLACE THERMAL MASTIC INTO POCKET THEN FULLY INSERT PROBE INSULATION GREY PROBE CABLE NOTE FIXINGS OPPOSITE TO PROBE C...

Page 101: ...448753 NTC PROBE DEFROST 1 off 20 SD448754 NTC PROBE AIR WATER 1 off 21 SD189150 RECEIVER VERTICAL DIA130x265H 2 off 22 SD084350 TEV SVE 8 VGA 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 HP SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 6 7 kg 28 SD616202 COMPRESSOR LOOM 1 off 29 SD193950 CONDENSATE DRAIN ...

Page 102: ...819 10 11 4 6 7 13 FAN LOOM 27 96 97 NOTE DIRECTION OF ARROW FIT WASHER SUPPLIED FLOW SWITCH TO BE HAND TIGHT 8Nm DO NOT USE A TOOL 110 OUT 14 28 17 18 25 78 10 5 93 95 94 8 16 21 85 CONDENSER WATER TEMPERATURE POCKET SENSOR PROBE PART OF ITEM 20 CABLE CABLE TIE AROUND POCKET NUT PLACE THERMAL MASTIC INTO POCKET THEN FULLY INSERT PROBE INSULATION GREY PROBE CABLE NOTE FIXINGS OPPOSITE TO PROBE CAB...

Page 103: ...OLLER 1 off 19 SD448753 NTC PROBE DEFROST 1 off 20 SD448754 NTC PROBE AIR WATER 1 off 21 SD189150 RECEIVER VERTICAL DIA130x265H 2 off 22 SD084350 TEV SVE 8 VGA 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 HP SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 6 7 kg 28 SD616202 COMPRESSOR LOOM 1 off 29 SD193950 ...

Page 104: ...THEN FULLY INSERT PROBE INSULATION GREY PROBE CABLE NOTE FIXINGS OPPOSITE TO PROBE CABLE TO ENTER FROM UNDERSIDE IMPORTANT MAINTAIN DRIP LOOP AS SHOWN 113 19 140 CABLE TIE AROUND 17 18 15 65 10 16 75 82 28 OR 87 88 91 92 25 EARTH BLOCK 1 3 5 13 2 4 6 14 NO NO A1 A2 1213 1415 5 6 7 8 9 Y VRSN ONLY REVERSING VALVE WATER FLOW SWITCH FAN CAP FAN N FAN L 16171819 1011 N L2 L1 L3 1 3 5 2 6 4 1411 L1 L2 ...

Page 105: ... DEFROST 1 off 20 SD448754 NTC PROBE AIR WATER 1 off 21 SD616602 COMPRESSOR LOOM 3 PH 1 off 22 SD087051 TEV BBINE 4 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SD266450 HP SWITCH ACB DB88 400PSI 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 2 7 kg 28 SD636854 CONDENSER ADAPTER SKT 50mm OD PIPE 2 off 29 SD193950 CONDENSATE...

Page 106: ... GREY PROBE CABLE NOTE FIXINGS OPPOSITE TO PROBE CABLE TO ENTER FROM UNDERSIDE IMPORTANT MAINTAIN DRIP LOOP AS SHOWN 113 19 140 CABLE TIE AROUND 17 18 15 65 10 16 75 82 28 OR 87 88 91 92 25 EARTH BLOCK 1 3 5 13 2 4 6 14 NO NO A1 A2 1213 1415 5 6 7 8 9 Y VRSN ONLY REVERSING VALVE WATER FLOW SWITCH FAN CAP FAN N FAN L 16171819 1011 N L2 L1 L3 1 3 5 2 6 4 1411 L1 L2 L3 4 6 7 5 14 3 78 102 8 OUT IN 13...

Page 107: ...6602 COMPRESSOR LOOM 3 PH 1 off 22 SD087051 TEV BBINE 4 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SD266450 HP SWITCH ACB DB88 400PSI 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 2 7 kg 28 SD636854 CONDENSER ADAPTER SKT 50mm OD PIPE 2 off 29 SD193950 CONDENSATE DRAIN SOCKET 1 off 30 SD193951 CONDENSATE DRAIN SOCKET EURO...

Page 108: ...EF POCKET DEPTH INSULATION CABLE TIE AROUND CABLE TEMP PROBE DETAIL FIG 3 MAIN ASSEMBLY PPT 16 BLY USE OR 33 34 2 15 R407c EARTHS EVAPORATOR NOT SHOWN 4 6 7 14 28 1 3 5 8 13 16 21 17 FAN LOOM 25 27 NOTE DIRECTION OF ARROW FIT WASHER SUPPLIED FLOW SWITCH TO BE HAND TIGHT 8Nm DO NOT USE A TOOL 78 91 82 37 89 95 18 65 OUT 20 19 86 97 87 10 22 31 96 36 OR NOTE FIXINGS OPPOSITE TO PROBE CABLE TO ENTER ...

Page 109: ... PROBE AIR WATER 1 off 21 SD189150 RECEIVER VERTICAL DIA130x265H 2 off 22 SD087151 TEV BBINE 5 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 HP SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 5 9 kg 28 SD616602 COMPRESSOR LOOM 3 PH 1 off 31 SD031150 SIGHT GLASS 3 8 ODS SOLDER 1 off 33 SD193950 CONDENSA...

Page 110: ...IE AROUND CABLE TEMP PROBE DETAIL FIG 3 MAIN ASSEMBLY PPT 16 BLYS USE OR 33 34 2 15 R407c EARTHS EVAPORATOR NOT SHOWN 4 6 7 14 28 1 3 5 8 13 16 21 17 FAN LOOM 25 27 NOTE DIRECTION OF ARROW FIT WASHER SUPPLIED FLOW SWITCH TO BE HAND TIGHT 8Nm DO NOT USE A TOOL 78 91 82 37 89 95 18 65 OUT 20 19 86 97 87 10 22 31 96 36 OR NOTE FIXINGS OPPOSITE TO PROBE CABLE TO ENTER FROM UNDERSIDE IMPORTANT MAINTAIN...

Page 111: ... 2 off 22 SD087151 TEV BBINE 5 GA B10 1 off 23 SD266550 LP SWITCH LCB DA15 7 PSI 1 off 24 SA266451 HP SWITCH CRIMPED 1 off 25 SD501653 FLOW SWITCH 3000L HR 1 off 26 SP066350 SCHRADER VALVE 2 off 27 SP182554 REFRIGERANT R407c 5 9 kg 28 SD616602 COMPRESSOR LOOM 3 PH 1 off 31 SD031150 SIGHT GLASS 3 8 ODS SOLDER 1 off 33 SD193950 CONDENSATE DRAIN SOCKET 1 off 34 SD193951 CONDENSATE DRAIN SOCKET EUROPE...

Page 112: ...er S LS Using the UP and DOWN keys the desired parameter can be selected and pressing the P key the display will alternately show the parameter code and its setting that can be changed with the UP and DOWN keys Once the desired value has been set press the key P again the new value will be memorised and the display will show only the code of the selected parameter Pressing the UP and DOWN keys it ...

Page 113: ... LOGIC OF DIGITAL INPUT 1 0 NO FUNCTION 1 EXTERNAL ALARM PrA 2 EXTERNAL ALARM HiP 3 EXTERNAL ALARM LoP 4 EXTERNAL ALARM SSA SOFT START COMPRESSOR 5 SELECTION OF ACTIVE SET POINT SP SP2 6 SWITCH ON SWITCH OFF STAND BY 7 FLOW SWITCH TEMP CONTROL PRIORITY 8 FLOW SWITCH PUMP CHECK PRIORITY i 1t DELAY IN ACQUIRING DIGITAL INPUT 1 oF i 2F FUNCTION LOGIC OF DIGITAL INPUT 2 1 i 2t DELAY IN ACQUIRING DIGIT...

Page 114: ...RATURE FOR REVERSE CYCLE HOT GAS DEFROST 15 0 d ES DEFROST STOP TEMPERATURE FOR VENTILATED DEFROST 100 d Et STOP DEFROST DELAY REF TEMP d Ei and d ES 0 10 GROUP כ P RELATIVE TO COMPRESSOR PROTECTION POWER ON DELAY P P1 COMPRESSOR START UP DELAY TIMER 6 00 P P2 COMPRESSOR DELAY AFTER SWITCH OFF oF P od DELAY OUTPUTS AT POWER ON oF GROUP כ A RELATIVE TO ALARMS TEMPERATURE ALARMS TYPE 1 Pr1 ABSOLUTE ...

Page 115: ...RM on ON WHEN INSTRUMENT SWITCHES ON o o2 OUT2 FUNCTION see o o1 Pu o o3 OUT3 FUNCTION see o o1 Co o o4 OUT4 FUNCTION see o o1 rc BUZZER FUNCTION MODE oF DISABLE 1 ACTIVE ALARMS ONLY 2 KEY PRESSED ONLY 3 ACTIVE ALARMS KEY PRESSED GROUP כ t RELATIVE TO KEYBOARD CONFIGURATION FUNCTION MODE KEY U oF NO FUNCTION 1 ACTIVE SELECTION OF SET POINT SP SP2 2 SWITCH ON OFF STAND BY t Fb FUNCTION MODE KEY DOW...

Page 116: ... LOGIC OF DIGITAL INPUT 1 0 NO FUNCTION 1 EXTERNAL ALARM PrA 2 EXTERNAL ALARM HiP 3 EXTERNAL ALARM LoP 4 EXTERNAL ALARM SSA SOFT START COMPRESSOR 5 SELECTION OF ACTIVE SET POINT SP SP2 6 SWITCH ON SWITCH OFF STAND BY 7 FLOW SWITCH TEMP CONTROL PRIORITY 8 FLOW SWITCH PUMP CHECK PRIORITY i 1t DELAY IN ACQUIRING DIGITAL INPUT 1 oF i 2F FUNCTION LOGIC OF DIGITAL INPUT 2 1 i 2t DELAY IN ACQUIRING DIGIT...

Page 117: ...RATURE FOR REVERSE CYCLE HOT GAS DEFROST 25 0 d ES DEFROST STOP TEMPERATURE FOR VENTILATED DEFROST 100 d Et STOP DEFROST DELAY REF TEMP d Ei and d ES 0 10 GROUP כ P RELATIVE TO COMPRESSOR PROTECTION POWER ON DELAY P P1 COMPRESSOR START UP DELAY TIMER 6 00 P P2 COMPRESSOR DELAY AFTER SWITCH OFF oF P od DELAY OUTPUTS AT POWER ON oF GROUP כ A RELATIVE TO ALARMS TEMPERATURE ALARMS TYPE 1 Pr1 ABSOLUTE ...

Page 118: ...RM on ON WHEN INSTRUMENT SWITCHES ON o o2 OUT2 FUNCTION see o o1 Pu o o3 OUT3 FUNCTION see o o1 Co o o4 OUT4 FUNCTION see o o1 rc BUZZER FUNCTION MODE oF DISABLE 1 ACTIVE ALARMS ONLY 2 KEY PRESSED ONLY 3 ACTIVE ALARMS KEY PRESSED GROUP כ t RELATIVE TO KEYBOARD CONFIGURATION FUNCTION MODE KEY U oF NO FUNCTION 1 ACTIVE SELECTION OF SET POINT SP SP2 2 SWITCH ON OFF STAND BY t Fb FUNCTION MODE KEY DOW...

Page 119: ...ATER TEMPERATURE WITH FAN HEAT DEMAND SYMBOLS BOTH FLASHING YES COMPRESSOR OFF FAN OFF MAIN DISPLAY SHOWS POOL WATER TEMP FLOW CHART SHOWING HEALTHY MACHINE IS WATER TEMP BELOW SET POINT MAIN DISPLAY SHOWS POOL WATER TEMP DISPLAY SYMBOLS FAN FLASHING HEAT DEMAND FLASHING AUX ON COMPRESSOR STARTS FAN STARTS DISPLAY SYMBOLS FAN ON HEAT DEMAND ON AUX ON EXTERNAL OUTPUT WIRING TO TB18 TB19 OUTPUT WIRI...

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