background image

 

User guide 

R4000 

MOBILE AIR HANDLING UNIT

 

 

Version: 2.4 
Update: 06/2019 

Page 4 / 21 

 

 

F8 opacimetric filter according to the EN 779 standard with compact cells. Fully recyclable glass-fibre 
media which can be incinerated, 

 

Adsorbent filter: standard or specific depending on the sector of activity, 

 

High-efficiency (H14) or ultra high efficiency (U15) absolute filter according to the standard EN 1882. 

1.4.3

 

Treatment by the non-thermal catalytic process 

 

The patented non-thermal catalytic reactor of the R4000 is composed of an alternating arrangement 

of 3 stages of catalyst deposited on a support and two frames, each fitted with 4 UV-C bulbs mounted in a 

flat configuration. The bulb frames are electrically connected to the electrical cabinet located at the rear of 
the appliance. A PLC manages all the functions of the R4000 with the assistance of pressure, temperature 

and humidity sensors. Additional sensors, in particular for specific chemical pollutants, can be incorporated 
into the R4000 for particular needs. 

1.4.4

 

PLC 

 

The R4000 unit is equipped with a latest-generation SAIA PLC (PCD3.M90 type). It enables the air 

handling  unit  to  operate  independently,  maintaining  a  constant  flow  however  clogged  the  filters  are.  It 
manages  all  the  sensors  on  the  machine,  provides  traceability  of  all  operations  and  warns  in  case  of 
malfunction or if maintenance operations are necessary. The data can be exported via an Ethernet cable. If 

the appliance is connected to the network, the information can be recovered and the PLC updates performed 
remotely. 

The PLC is integrated into an electrical cabinet at the rear of the scrubber. A colour touchscreen on the front 
displays all the operations and allows the user to configure the machine settings. 

1.4.5

 

List of sensors and probes 

The  R4000  is  equipped  with  sensors  and  probes  as  standard.  Their  type  and  number  may  vary 

depending on the environments and issues to be treated.  
 

 

 

Temperature and Hygrometry probe (air inlet) 

 

Pressure sensor to measure the air flow 

 

Differential pressure probe (G4 + F8) 

 

Differential pressure probe (ads H14 or U15) 

 

The control screen displays the flow (in m

3

/h), the temperature (in °C), the relative humidity (in %), the 

consumption of the two levels of UV-C bulbs and the motorised impeller (in W) in real time. 

 

Summary of Contents for R4000

Page 1: ...R4000 MOBILE AIR HANDLING UNIT USER GUIDE...

Page 2: ...enabling it to manage all the programmed functions via the various built in sensors Its automatic regulation system enables it to maintain the desired air flow however clogged its filters are or to a...

Page 3: ...e unit is composed of a galvanised steel double wall with rock wool thermal and acoustic insulation double skin The inner and outer walls are smooth avoiding the formation of biofilms NF S90 351 stand...

Page 4: ...t is equipped with a latest generation SAIA PLC PCD3 M90 type It enables the air handling unit to operate independently maintaining a constant flow however clogged the filters are It manages all the s...

Page 5: ...teel connection mounted on the unit by tightening on a seal It can thus be connected to ducts of diameters ranging from 150 DN150 to 400 mm DN400 Other connection components are available consult us F...

Page 6: ...to air ducts via its supply kit or its return kit In all cases this type of installation requires a prior study followed by a Design Qualification DQ an Installation Qualification IQ and an Operationa...

Page 7: ...of the machine switches on and displays the main screen For practical reasons the R4000 is displayed horizontally on the screen The air inlet bottom of the machine is shown on the left and the air ou...

Page 8: ...erform maintenance on the machine and who will therefore have access to additional functions Level 3 Administrator login ADMIN is used to configure the machine for the use for which it is intended mob...

Page 9: ...t to connect and return to the main screen Figure 6 connection by login and password N B The user is automatically logged out after a period of inactivity which can be configured in the previous examp...

Page 10: ...sometimes results in slight differences in pressure loss in the filters 2 2 1 2 Settings configuration Click on the Tools icon to configure the settings for the air treatment flows during the day and...

Page 11: ...return and at the outlet also called supply of the air consumed power of the fan motorised impeller and the UV bulb stages stages 1 and 2 the pressure and air flow of the fan and the pressure losses o...

Page 12: ...he energy meter for a bulb stage The log displays an alarm on the UV bulbs of level 2 fault no 9 and instantly determines that the failure is linked to the energy meter fault no 18 Following this we s...

Page 13: ...it In the event of a power outage when the power returns the R4000 restarts according to the last operating settings No physical intervention is necessary 2 2 2 Settings accessible as Technical Person...

Page 14: ...14 21 Figure 14 connection by login and password Technician connected status then appears in green at the top left of the screen Figure 15 main screen once logged in in Technician mode 2 2 2 2 Settin...

Page 15: ...sed impeller maximum or minimum power percentage Motorised impeller minimum for the fan or a fixed operating value for the fan motor impeller override active and the UV UV1and UV2 override active It i...

Page 16: ...he IP address given to your computer In Subnet mask enter 255 255 255 0 Click OK Connect the computer to the PLC at the rear of the machine using a standard RJ45 Ethernet cable a category 5 straight c...

Page 17: ...components in case of failure under a maintenance contract Please contact us directly for further information Before any operation it is essential to switch off the appliance see procedure on paragra...

Page 18: ...F8 filters Replace them with new filters in the spaces provided for this purpose in the following filtration order G4 first then F8 second Warning observe the airflow direction indicated on the F8 fi...

Page 19: ...Pinit Pfinal REPLACEMENT FREQUENCY QUANTITY mm Pa Pa R4000 G4 filter G4 R4000 592 592 48 105 250 3 to 6 months 1 F8 filter F8 R4000 595 595 97 160 450 6 to 12 months 1 Adsorbent filter CA R4000 592 5...

Page 20: ...erate the appliance with damaged or torn filters Do not operate the appliance with the circuit breaker short circuited risk of high UV irradiation Do not open the electrical cabinet if you do not have...

Page 21: ...ing no catalytic treatment and risk of permanent deactivation of the catalyst the fan is not rotating CALISTAIR accepts no responsibility and guarantee in case of failure to comply with the instructio...

Reviews: