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Customer Support: 1-866-409-4581

AIR COMPRESSOR

TROubLeSHOOTING

probLem

poSSIbLe cauSe

poSSIbLe SoLutIonS

Pressure drop in the tank.

Air leaks at connections.

Let the compressor build pressure in the tank, to

the maximum pressure if possible. brush soapy

water on air connections and look carefully for air

bubbles. Tighten leaky connections. If the problem

persists, contact the seller for further advice.

The solenoid valve leaks when

the compressor is idle.

Non-return valve seal is defective.

Let the air in the tank flow out until all the pressure

is released. Then remove the non-return valve plug

and clean the valve seal. If necessary, replace the

seal and then reinstall all components.

The compressor stopped and

does not start.

Overload cutout operated because of

motor overheating.

Check that the main voltage corresponds to

specifications. An extension cord that is too thin or

too long can cause a voltage drop and cause the

motor to overheat. Allow the motor to cool down.

use heavy duty extension cords. ensure that the

compressor is plugged into a socket as close as

possible to the consumer unit or fuse box.

Motor windings are burned out.

Contact Customer Support.

The motor does not start and

makes a humming noise.

Capacitor is burned out.

Replace starter capacitor.

The motor does not start or starts

slowly.

Low voltage supply to the motor.

Check that the main voltage corresponds to

specifications. An extension cord that is too thin or

too long can cause a voltage drop and cause the

motor to overheat. Allow the motor to cool down.

use heavy duty extension cords. ensure that the

compressor is plugged into a socket as close as

possible to the consumer unit or fuse box.

The compressor is noisy with

metallic clangs.

Compressor head gasket broken or

valve faulty.

Stop the compressor and contact the dealer.

The compressor does not reach

the maximum pressure.

Compressor head gasket broken or

valve faulty.

Stop the compressor and contact the dealer.

The compressor doesn't seem to

provide as much air as it did

when new and/or the compressor

cuts off within a much shorter

time period.

The pressure switch needs adjusting.

Stop the compressor and contact the dealer.

The tank is full of water due to

condensation.

Open the ball valve and release the pressure.

Open the drain valve and release the water within

the tank.

The motor pump unit does not

stop when the tank pressure

reaches its maximum working

pressure (8 bar or 116 PSI) and

the safety valve vents air.

Pressure switch defective or needs

adjusting.

Stop the compressor immediately and contact

Customer Support.

Summary of Contents for 1020D-220

Page 1: ...ULTRA QUIET OIL FREE AIR COMPRESSOR OwnER S MAnUAL CALIFORnIA AIR TOOLS 9010D WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 4581 ...

Page 2: ...ance _________________________________12 draining the air tank ___________________________12 changing the air filter__________________________12 testing for Leaks ______________________________12 adjusting the pressure Switch ___________________12 cleaning _____________________________________12 Storage______________________________________12 troubLeShootIng ____________________________13 SpecIfIc...

Page 3: ...r compressor do not return your air compressor for service or parts to the store dealer where purchased IMPORTANT SAFeTy INSTRuCTIONS Safety messages Signal Words DANGER Moving parts can cause severe trauma Keep hands and feet away from rotating parts tie up long hair remove jewelry and DO NOT wear loose clothing KICKBACK DANGER There is a danger of electric shock Use only undamaged electrical cor...

Page 4: ... the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are capable of propelling items metal chips fasteners and particulates at high speed into the air and could result in injury Always wear approved head and eye protection Never point the air stream at any ...

Page 5: ...f extreme heat do not use plastic pipe or lead tin solder joints for a discharge line WARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks come in contact with vapors from gasoline or solvents they may ignite and cause a fire or explosion Abrasive tools such as grinders drills a...

Page 6: ...se labels provide important safety and maintenance information These labels should be considered as permanent parts of the air compressor Should any of these labels become illegible damaged or removed please contact California Air Tools Customer Service department at 1 866 409 4581 for replacements PROduCT LAbeL a b c d e f g h ...

Page 7: ...allon Air Tank 8 Cylinder 27 Leading out Line Guard Circle 46 Connecting bar 65 bolt 9 Cylinder Obturating Ring 28 Rotor Pin 47 Safety Valve 66 Washer 10 Cylinder Head Obturating Ring 29 Motor Screw 48 Pressure Switch 67 Cushion Foot 11 Cylinder Head 30 Spring Washer 49 Capacitor 68 Washer 12 Cylinder Head Screw 31 Stator 50 Nut 69 Nut 13 Connecting Hose Obturating Ring 32 Lock Nut 51 Check Valve ...

Page 8: ...lar Sieve desiccant with a 2000 hour life the molecular Sieve desiccant is type 13X type 13X is used in air prepurification due to it s high water and carbon dioxide adsorption capacity and adsorption of sulphur compounds the air drying process is performed when the air flow from the air compressor is pushed through the bed of desiccant material in the drying column as the air flows from the botto...

Page 9: ...particulates are in the air This will damage the motor and impair proper operation Important Always use the air filter properly installed Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks come in contact with vapors from gasoline or solvents they may ignite and cause a fire or explosion Abrasi...

Page 10: ...k A pressure gauge displays the pressure inside the tank When the pressure inside the tank rises to 115 120 PSI the power is automatically cut off by the pressure control switch When the pressure inside the tank lowers to 85 90 PSI the power is turned back on by the pressure control switch This gradually raises the pressure in the air tank This procedure happens repeatedly assembly 1 Connect your ...

Page 11: ...vere burns Do not touch the air compressor s cylinder head During operation the cooling fins of the cylinder head and delivery pipe become hot Allow the air compressor to cool before touching it DO NOT place a storage cover on the unit during operation Only place a cover on the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes h...

Page 12: ...formance air drying column desiccant After 2000 hours of use the 13X desiccant needs to be replaced unscrew the air drying column nuts and remove the column Remove the old desiccant disguard and add new desiccant adjusting the pressure Switch The pressure switch is used to control the automatic stop and start function of the air compressor ensuring the correct pressure of the compressed air in the...

Page 13: ...es not start and makes a humming noise Capacitor is burned out Replace starter capacitor The motor does not start or starts slowly Low voltage supply to the motor Check that the main voltage corresponds to specifications An extension cord that is too thin or too long can cause a voltage drop and cause the motor to overheat Allow the motor to cool down use heavy duty extension cords ensure that the...

Page 14: ...arth wire Green Red cords for Capacitor Electric cord for motor Solenoid valve Electric cord for motor Pressure switch Overload protector MAX temperature 135 C Pressure switch Safety valve Pressure gauge Regulator Pressure gauge Ball valve Filter Drain valve Air intake Check valve Solenoid valve Compressor Tank ...

Page 15: ...ific legal rights and you may also have other rights which may vary from state to state disclaimer of other Warranties To the fullest extent permitted by applicable law this limited warranty is exclusive and expressly in lieu of any and all other warranties including without limitation any implied warranties of merchantability or fitness for a particular purpose or any other implied warranties tha...

Page 16: ...itions or in applications not recommended by California Air Tools Inc 7 Normal wear 8 The use of accessories or attachments not recommended by California Air Tools Inc 9 Acts of God The application of these exclusions will be determined at the sole discretion of California Air Tools Inc registration Warranty registration with California Air Tools Inc is required on all products you can mail the en...

Page 17: ...tion date of Purchase _____________________________________________________________ MM dd yyyy Model Number ______________________________________________________________________________ Serial Number ___________________________________________________________ Found on name plate Purchased Location __________________________________________________________________________ Purchase Price __________...

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