CALI alumLEDs ALS500T-SWM-TB Installation Instructions Manual Download Page 20

CALIFORNIA ACCENT LIGHTING, INC.

2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected] | calilighting.com

© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.

1 / 29 / 2021 / Rev 2

Page 20 of 20

ALS

500T-SWM-TB

INSTALLATION INSTRUCTIONS

Product Care & Maintenance

CLEANING MATERIALS

The use of solvents and/or cleaners which are not compatible with polycarbonate will result in 
the softening, crazing, and/or cracking of the plastic part. This is especially true of polycarbonate 
lamps and mounting bases which may be under stress in their normal applications.

COMPATIBLE WITH POLYCARBONATE

FIGURES

NOT COMPATIBLE WITH POLYCARBONATE

• Mild soap and water
• Mineral Spirits 

 

• Isobutyl alcohol
• VM and P Naphtha 

 

• Varsol No.2 
• Mexane
• Freone TF and TE-35 
• Ethanol   
• Dirtex 

 

 

• 2% Sol. Reg. Joy 

 

• 10% Sol Bon Ami 

 

• White Kerosene 

 

• Methyl alcohol 

 

• Heptane   

 

• Petroleum Ether/65 degrees C 
• Isopropyl alcohol
• Lacryl PCL-2035 polycarbonate cleaner

• Trichlor
• Gasoline
• Liquid Detergents
• Acetone
• Carbon Tetrachloride   
• Pink Lux (Phosphate free)
• Triclene   

 

• Chlorinated Hydrocarbons 
•#1 & #3 denatured alcohol
• Methyl Ethyl Keytone (MEK) 
• Texize-8006, 8129, 8758
• MIBK 

 

 

• Liquid Cleaner – 8211
• Toluol
• Agitene   

 

• Benzol 
• Ajax 

 

• Kleenol Plastics 

 

• Lysol 

 

 

• Stanisol Naphtha 

 

• Oils
• Lemon Joy (phosphate free) 
• Diversol   

 

• Lestoil

WARNING

When using alumLEDs for any application, basic safety precautions should always be 
followed to reduce the risk of fire, electric shock, and personal injuries.
AlumLEDs must be installed in accordance with the NEC or CEC as applicable.
CALI will not be responsible for any damage or malfunction caused by the following:

• Ensure power is off before installation begins, during replacements, additions, or repairs.
• Do not use alumLEDs if damaged, such as broken boards, loose connections, or frayed
   wire insulation. Inspect before installing.
• Do not install alumLEDs in hazardous locations.
• Do not cover alumLEDs with any material. Covering may cause LEDs to overheat, melt, or ignite.
• Do not paint on or over fixture lens or LEDs. 
   Paint or any other substance on lens or LEDs will cause a shift in color temperature.
• Soffit must be evenly painted with a neutral white to avoid color shift.
• Do not modify alumLEDs in the field.
• Do not overlap alumLEDs luminaires in any way. 

(Fig. 1)

• alumLEDs have line voltage risk of shock. Consult factory for any malfunctions. 
   Do not attempt to repair.
• Only use alumLEDs with specified rated voltages. Do not exceed the specified voltage for
   any alumLEDs luminaire.
• Do not use alumLEDs extrusion as a raceway for additional wire. Non-factory feed
   through wires inside alumLEDs will void warranty.
• Ground Fault Circuit Interrupter (GFCI) protections should be provided on circuits or
   outlets when alumLEDs is used for outdoor applications.
• Surge protector must be set up for electrical power system to avoid damaging alumLEDs
   lighting system.
• Do not connect wires together, follow provided wiring diagrams.
• Do not cut wire while energized. 

(Fig. 2)

• Do not exceed maximum run lengths.
• Do not secure alumLEDs with nails or like means that might damage the wiring inside. 
   Only secure by using mounting clips.
• Do not mount alumLEDs inside tanks or enclosures of any kind.
• Do not install downward facing luminaires without set screws.
• Do not use improper screw head type on mounting clips. It will cause the mounting clip to
   open up and become dysfunctional.
• Do not modify mounting clips.
• Do not mount fixture with less than the minimum number of mounting clips required.
   See mounting clips section for details.
• Do not force alumLEDs into a space that is too small.
• Do not force alumLEDs with cord grip into soffit. 

(Fig. 3)

• Do not install alumLEDs at an angle within a cove.
   Only install fixtures straight within a cove. 

(Fig. 4)

• Do not bend extrusion around radius.
• Do not submerge dry or wet location alumLEDs in any liquid.
• Do not install wet location in outdoor coves without proper drainage. 

(Fig. 5)

• Do not install alumLEDs in any area that is continuously exposed to flowing or pooling
   water, such as underneath drain pipes, sprinklers, fountains, misters, etc.
• Do not cut, puncture, or penetrate alumLEDs aluminum housing, end caps, or lens covers.
• Do not drop, bang, or rest weight upon alumLEDs.
• Do not apply excessive pressure to any part of alumLEDs.
• Do not remove end caps from alumLEDs.
• Do not bend alumLEDs power cord or continuous connector past permitted bend radius.
   Bending past permitted bend radius will break the seal of the cordgrip or damage the
   insulation. 

(Fig. 6)

   Wet Location: 3.5” minimum bend radius
   Dry Location: 1.5” minimum bend radius
• Do not install alumLEDs in places where the power cord is subject to continuous flexing.
• Do not twist continuous connector or power cord.
• Do not hold, carry, or suspend alumLEDs by the power cord.
• Do not install alumLEDs on ceilings without mounting clips and set screws. 

(Fig. 7)

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 5

Fig. 6

Mounting Clip

Set Screw

Fig. 7

Summary of Contents for alumLEDs ALS500T-SWM-TB

Page 1: ...dware Ensure surface material can support the weight of the luminaire ELECTRICAL INSTALLATION RECOMMENDATIONS INSTALLATION TOOL REQUIRED ALS500T SWM requires a remote driver The driver may be mounted...

Page 2: ...Power Source To Power Source Circuit 2H White Circuit 1H Gray KEY A Standard Length Luminaire runs are constructed in 8 segments B Custom Length Any required length that is not 8 Typically the last se...

Page 3: ...ior notice 1 29 2021 Rev 2 Page 3 of 20 ALS500T SWM TB INSTALLATION INSTRUCTIONS Diagram of Assembly Hanging Bracket Assembly 5 8 Drywall 1 8 Mud Wall Stud Wall Trim Lens Trim Retention Spring T Bar C...

Page 4: ...e drill using proper drill bit for surface and screw size Each rail must be mounted with a minimum of two screws Drill additional holes in Rail Brackets if necessary Note Use 8 32 x 2 Countersink Scre...

Page 5: ...ess of each luminaire by tightening or loosening hex nuts on Hanging Bracket assembly Allow the weight of the luminaire to be suspended by the Hanging Bracket while simultaneously resting on the flang...

Page 6: ...or withdraw specifications without prior notice 1 29 2021 Rev 2 Page 6 of 20 ALS500T SWM TB INSTALLATION INSTRUCTIONS Diagram of Assembly Aircraft Cable Assembly 5 8 Drywall 1 8 Mud Wall Stud Wall Tri...

Page 7: ...ontinuous edge around grid for the Ceiling Trim to rest on Hang the center of the T Bar 6 5 8 away from wall stud 2 Hang or cut drywall along installation area so it is exactly 4 above ceiling line No...

Page 8: ...ys install corners first 10 If applicable install end cap to end of run 11 After all luminaires have been mounted secure Aircraft Cable Assemblies to luminaire by tightening lower hex nuts All aircraf...

Page 9: ...tions from driver to 1st PCB Pull lead wires from luminaire and make splice connections to lead wires from driver Verify wiring diagram before connecting 17 Perform a continuity test before connecting...

Page 10: ...ke changes or withdraw specifications without prior notice 1 29 2021 Rev 2 Page 10 of 20 ALS500T SWM TB INSTALLATION INSTRUCTIONS Diagram of Assembly Mounting Bracket Assembly 5 8 Drywall 1 8 Mud Wall...

Page 11: ...ng Brackets required Note Refer to the diagrams on page 15 as a guide 5 If applicable assemble Mounting Brackets Insert Hex Head Bolts through holes then place Lock Washer and Hex Nut on bolts Leave t...

Page 12: ...of the T Bar Note One person holds the luminaire and another person adjusts hex nuts 11 If applicable position the driver in the center of luminaire and secure using set screws by others Do not mount...

Page 13: ...et Rail Bracket ALS500T SWM 6 8 Hanging Bracket Rail Bracket For luminaires 1 long use 1 Rail Bracket and 2 Hanging Brackets Install 2 Hanging Brackets 2 from each end of 1 Rail Bracket Align the 1 Ra...

Page 14: ...1 5 Aircraft Cable Assembly 4 ALS500T SWM 6 8 Aircraft Cable Assembly 4 For luminaires 1 5 long use 2 Aircraft Cable Assemblies per luminaire Install each assembly about 4 from each end of luminaire N...

Page 15: ...00T SWM 1 5 4 Mounting Bracket Wall Trim ALS500T SWM 6 8 4 Mounting Bracket Wall Trim For luminaires 1 5 long use 2 Mounting Brackets per luminaire Install each bracket about 4 from each end of lumina...

Page 16: ...blade for cutting metal Note If applicable remove Connector Blocks from extrusion before cutting 1 Position luminaires together and align the screw of the Male Block to meet the Female Block Tighten...

Page 17: ...n trim and fixtures not aligned Install Trim Retention Springs to ceiling trim Use one clip per 2 or two clips per segment under 4 Install clips 4 from each edge evenly spaced 3 Measure and cut a 2 se...

Page 18: ...ormula 409 FEATURES MAINTENANCE SPECIFICATIONS REFLECTANCE 550NM 97 5 0 8 ASTM E1164 L VALUE 98 9 ASTM E308 A VALUE 0 35 0 25 ASTM E308 B VALUE 0 90 0 30 ASTM E308 GLOSS 60 5 0 ASTM D2456 THICKNESS 20...

Page 19: ...ath is formed between the positive and negative wires the multimeter will beep flash or read 0 ohms Troubleshoot to identify the malfunction in the line If there is no conductive path the multimeter w...

Page 20: ...ctory for any malfunctions Do not attempt to repair Only use alumLEDs with specified rated voltages Do not exceed the specified voltage for any alumLEDs luminaire Do not use alumLEDs extrusion as a ra...

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