CALI alumLEDs ALS500T-SWM-TB Installation Instructions Manual Download Page 12

CALIFORNIA ACCENT LIGHTING, INC.

2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected] | calilighting.com

© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.

1 / 29 / 2021 / Rev 2

Page 12 of 20

ALS

500T-SWM-TB

INSTALLATION INSTRUCTIONS

Mounting (Mounting Bracket Assembly) 2 of 2

Tighten hex nuts to lock
Mounting Bracket in place

Ceiling Trim resting on T-Bar

Lead Wire

Secure connections between continuous runs using Connector Blocks after all 
luminaires have been mounted.

Note:

 Refer to steps on page 16 for details.

9

Install Ceiling Trim after all runs have been mounted and connected. 

Note:

 Follow the steps on page 17 to install Ceiling Trim.

10

After all luminaires are mounted, adjust height and levelness of each luminaire 
by tightening or loosening hex nuts on Mounting Brackets. 
Allow the weight of the luminaire to be suspended by the Hanging Bracket while 
simultaneously resting on the flange of the T-Bar.

Note:

 One person holds the luminaire and another person adjusts hex nuts.

11

If applicable, position the driver in the center of luminaire and secure using set 
screws (by others). Do not mount drivers between luminaires.

Note:

 Driver size and location of mounting holes may differ from below example.

12

Make wiring connections from driver to 1st PCB. Pull lead wires from luminaire 
and make splice connections to lead wires from driver. Verify wiring diagram 
before connecting.

13

Verify driver wire colors from wiring diagram, then connect luminaires to power 
source. Drivers used for this product vary. Always confirm wiring diagram from 
driver installation instructions before connecting.

15

If applicable, install end caps to ends of runs.

8

After all installation steps are complete and lighting is confirmed to be working, 
install reflective film to runs.

Note:

 Follow the steps on page 18 to install reflective film.

17

Perform a continuity test before connecting luminaire to power source.
Refer to page 19 for continuity test step by step.

14

Apply mud to Wall Trim until completely covered and smooth. Allow to dry 
completely before painting or sanding. Do not use pre-mixed mud compounds.

16

Summary of Contents for alumLEDs ALS500T-SWM-TB

Page 1: ...dware Ensure surface material can support the weight of the luminaire ELECTRICAL INSTALLATION RECOMMENDATIONS INSTALLATION TOOL REQUIRED ALS500T SWM requires a remote driver The driver may be mounted...

Page 2: ...Power Source To Power Source Circuit 2H White Circuit 1H Gray KEY A Standard Length Luminaire runs are constructed in 8 segments B Custom Length Any required length that is not 8 Typically the last se...

Page 3: ...ior notice 1 29 2021 Rev 2 Page 3 of 20 ALS500T SWM TB INSTALLATION INSTRUCTIONS Diagram of Assembly Hanging Bracket Assembly 5 8 Drywall 1 8 Mud Wall Stud Wall Trim Lens Trim Retention Spring T Bar C...

Page 4: ...e drill using proper drill bit for surface and screw size Each rail must be mounted with a minimum of two screws Drill additional holes in Rail Brackets if necessary Note Use 8 32 x 2 Countersink Scre...

Page 5: ...ess of each luminaire by tightening or loosening hex nuts on Hanging Bracket assembly Allow the weight of the luminaire to be suspended by the Hanging Bracket while simultaneously resting on the flang...

Page 6: ...or withdraw specifications without prior notice 1 29 2021 Rev 2 Page 6 of 20 ALS500T SWM TB INSTALLATION INSTRUCTIONS Diagram of Assembly Aircraft Cable Assembly 5 8 Drywall 1 8 Mud Wall Stud Wall Tri...

Page 7: ...ontinuous edge around grid for the Ceiling Trim to rest on Hang the center of the T Bar 6 5 8 away from wall stud 2 Hang or cut drywall along installation area so it is exactly 4 above ceiling line No...

Page 8: ...ys install corners first 10 If applicable install end cap to end of run 11 After all luminaires have been mounted secure Aircraft Cable Assemblies to luminaire by tightening lower hex nuts All aircraf...

Page 9: ...tions from driver to 1st PCB Pull lead wires from luminaire and make splice connections to lead wires from driver Verify wiring diagram before connecting 17 Perform a continuity test before connecting...

Page 10: ...ke changes or withdraw specifications without prior notice 1 29 2021 Rev 2 Page 10 of 20 ALS500T SWM TB INSTALLATION INSTRUCTIONS Diagram of Assembly Mounting Bracket Assembly 5 8 Drywall 1 8 Mud Wall...

Page 11: ...ng Brackets required Note Refer to the diagrams on page 15 as a guide 5 If applicable assemble Mounting Brackets Insert Hex Head Bolts through holes then place Lock Washer and Hex Nut on bolts Leave t...

Page 12: ...of the T Bar Note One person holds the luminaire and another person adjusts hex nuts 11 If applicable position the driver in the center of luminaire and secure using set screws by others Do not mount...

Page 13: ...et Rail Bracket ALS500T SWM 6 8 Hanging Bracket Rail Bracket For luminaires 1 long use 1 Rail Bracket and 2 Hanging Brackets Install 2 Hanging Brackets 2 from each end of 1 Rail Bracket Align the 1 Ra...

Page 14: ...1 5 Aircraft Cable Assembly 4 ALS500T SWM 6 8 Aircraft Cable Assembly 4 For luminaires 1 5 long use 2 Aircraft Cable Assemblies per luminaire Install each assembly about 4 from each end of luminaire N...

Page 15: ...00T SWM 1 5 4 Mounting Bracket Wall Trim ALS500T SWM 6 8 4 Mounting Bracket Wall Trim For luminaires 1 5 long use 2 Mounting Brackets per luminaire Install each bracket about 4 from each end of lumina...

Page 16: ...blade for cutting metal Note If applicable remove Connector Blocks from extrusion before cutting 1 Position luminaires together and align the screw of the Male Block to meet the Female Block Tighten...

Page 17: ...n trim and fixtures not aligned Install Trim Retention Springs to ceiling trim Use one clip per 2 or two clips per segment under 4 Install clips 4 from each edge evenly spaced 3 Measure and cut a 2 se...

Page 18: ...ormula 409 FEATURES MAINTENANCE SPECIFICATIONS REFLECTANCE 550NM 97 5 0 8 ASTM E1164 L VALUE 98 9 ASTM E308 A VALUE 0 35 0 25 ASTM E308 B VALUE 0 90 0 30 ASTM E308 GLOSS 60 5 0 ASTM D2456 THICKNESS 20...

Page 19: ...ath is formed between the positive and negative wires the multimeter will beep flash or read 0 ohms Troubleshoot to identify the malfunction in the line If there is no conductive path the multimeter w...

Page 20: ...ctory for any malfunctions Do not attempt to repair Only use alumLEDs with specified rated voltages Do not exceed the specified voltage for any alumLEDs luminaire Do not use alumLEDs extrusion as a ra...

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