CALI alumLEDs ALS500T-RMW-TB Installation Instructions Manual Download Page 14

CALIFORNIA ACCENT LIGHTING, INC.

2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected] | calilighting.com

© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.

1 / 29 / 2021 / Rev 2

Page 14 of 16

ALS

500T-RMW-TB

INSTALLATION INSTRUCTIONS

Installing Reflective Film (ALS500T-RMW-RF-98)

Second, insert edge of film
into wall-side gap between
the wall trim and extrusion.

First, insert edge of film into the

gap between lens and extrusion.

Do not cover lens with film.

Lens

Extrusion

Wall Trim

1

2

• Follow the below diagrams and steps if applicable to your installation.
• Only install Reflective Film after all other installation requirements are
   complete. Lighting must be tested and in working order, and wall must be
   mudded, painted, and completely dry before beginning. 
• Reflective Film requires a minimum of two people to ensure a secure and
   correct installation.
• Use a puller stand to prevent damage to the film while installing.
• Installers must wear gloves while handling Reflective Film.
• The Reflective Film is two-sided. Place the textured side facing downward.
   The smooth side should only be facing upward.

INSTALLATION GUIDELINES

• Stable in humid environments
• Anti-static
• Abrasion resistant
• Continuous thermal stability up to 100°C
• Compatible with the following cleaning solutions: dilute ammonia, soap
   solutions, Clorox Wipes, Pine-Sol, and Formula 409

FEATURES & MAINTENANCE

SPECIFICATIONS

REFLECTANCE @ 550

NM

97.5 ± 0.8% (ASTM E1164)

L* VALUE

> 98.9 (ASTM E308)

A VALUE

-0.35 ± 0.25 (ASTM E308)

B VALUE

0.90 ± 0.30 (ASTM E308)

GLOSS (60°)

< 5.0% (ASTM D2456)

THICKNESS

205 µm ± 15 (Ono Sokki EG225)

TENSILE STRENGTH

165 MPa (ASTM D882)

DEFORMATION TEMPERATURE

130°C (JIS K7196-1991)

MELT TEMPERATURE

255°C (ASTM D3418)

UL RELATIVE THERMAL INDEX

105°C (UL746)

Installation Area

Reflective Film

Puller Stand

One person installs Reflective Film
according to the instructions below.

Another person feeds film from
puller stand to installer, ensuring
that film is not disturbed in the process.

Installers must wear gloves

Miter Square

Reflective Film

Rough edge

Location of new cut

Clean edge

Cut a 1’ section of Reflective Film and practice installing to get a feeling for how 
it bends and forms in the luminaire. The film cannot be corrected if it is bent, 
folded, wrinkled, or kinked during installation.

1

Place roll of Reflective Film onto wire puller stand. Gently pull film from roll 
and feed to installer as needed. Check that the textured side is facing downward 
when pulling.

3

Place beginning edge all the way to the end, so the edge of the film sits flush to 
the end cap.

4

At the end of the run, estimate how much more film will be needed. Make small 
cuts at the end of the film and test fit it. Repeat if necessary until the film meets 
the end cap flush.

5

Check along entire run that Reflective Film is installed correctly. Ensure lens is 
not covered by film and that it is securely tucked into each edge along the run.

6

If applicable, cut the end of the sheet so it has a smooth and even edge.

Tip:

 Use a tool to ensure an accurate cut.

2

Summary of Contents for alumLEDs ALS500T-RMW-TB

Page 1: ...d 24VDC Output Voltage To calculate driver size determine Watts per Foot Example 4W per Foot Determine Length in Feet Example 20 To calculate Load Multiply Watts per Foot x Length in Feet Example 4W x...

Page 2: ...Power Source To Power Source Circuit 2H White Circuit 1H Gray KEY A Standard Length Luminaire runs are constructed in 8 segments B Custom Length Any required length that is not 8 Typically the last se...

Page 3: ...rior notice 1 29 2021 Rev 2 Page 3 of 16 ALS500T RMW TB INSTALLATION INSTRUCTIONS Diagram of Assembly Hanging Bracket Assembly Hex Screw Channel Tie Wire Tie Wire Wall Stud Rail Bracket Lock Washer Co...

Page 4: ...be mounted with a minimum of two screws Drill additional holes in Rail Brackets if necessary Note Use 8 32 x 2 Countersink Screw By others 7 If applicable install end caps to ends of runs 9 Install T...

Page 5: ...screws by others Do not mount drivers between luminaires Note Driver size and location of mounting holes may differ from below example 15 Make wiring connections from driver to 1st PCB Pull lead wires...

Page 6: ...t to make changes or withdraw specifications without prior notice 1 29 2021 Rev 2 Page 6 of 16 ALS500T RMW TB INSTALLATION INSTRUCTIONS Diagram of Assembly Aircraft Cable Assembly 5 8 Drywall 1 8 Mud...

Page 7: ...a continuous edge around grid for the Ceiling Trim to rest on Hang the center of the T Bar 7 5 16 away from wall stud 2 Hang or cut drywall along installation area so it is flush with ceiling line Not...

Page 8: ...run 11 All aircraft cables must rest in a vertical position Do not allow aircraft cables to rest at a slant or angle Adjust as needed Note The position of the Aircraft Cable Assemblies may deviate fro...

Page 9: ...from driver Verify wiring diagram before connecting 17 Perform a continuity test before connecting luminaire to power source Refer to page 15 for continuity test step by step 18 Verify driver wire col...

Page 10: ...et Rail Bracket ALS500T RMW 6 8 Hanging Bracket Rail Bracket For luminaires 1 long use 1 Rail Bracket and 2 Hanging Brackets Install 2 Hanging Brackets 2 from each end of 1 Rail Bracket Align the 1 Ra...

Page 11: ...1 5 Aircraft Cable Assembly 4 ALS500T RMW 6 8 Aircraft Cable Assembly 4 For luminaires 1 5 long use 2 Aircraft Cable Assemblies per luminaire Install each assembly about 4 from each end of luminaire N...

Page 12: ...le Block to meet the Female Block Tighten Allen Screws using provided Allen Wrench to close the gap until luminaires meet Only tighten screws until extrusion edges meet with no gaps Over tightening sc...

Page 13: ...between trim and fixtures not aligned Install Trim Retention Springs to ceiling trim Use one clip per 2 or two clips per segment under 4 Install clips 4 from each edge evenly spaced 3 Measure and cut...

Page 14: ...URES MAINTENANCE SPECIFICATIONS REFLECTANCE 550NM 97 5 0 8 ASTM E1164 L VALUE 98 9 ASTM E308 A VALUE 0 35 0 25 ASTM E308 B VALUE 0 90 0 30 ASTM E308 GLOSS 60 5 0 ASTM D2456 THICKNESS 205 m 15 Ono Sokk...

Page 15: ...ath is formed between the positive and negative wires the multimeter will beep flash or read 0 ohms Troubleshoot to identify the malfunction in the line If there is no conductive path the multimeter w...

Page 16: ...ctory for any malfunctions Do not attempt to repair Only use alumLEDs with specified rated voltages Do not exceed the specified voltage for any alumLEDs luminaire Do not use alumLEDs extrusion as a ra...

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