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Page 2: ...epartment 1462 East Ninth Street Pomona CA 91766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 www calflamebbq com Installation Assembly Cabinet Cut out Dimensions 5 LP Gas 6 Natural Gas 8 Leak Testing...
Page 3: ...or plastic items Do not store the liquid propane LP cylinder in the vicinity of this or any other appliance when it is not being used Set Up Before installing built in grills in enclosures copy all pr...
Page 4: ...conditions If used in a consistently windy area a windbreak will be required Always adhere to the specified clearances listed in this manual Never line the grill with aluminum foil When the unit is n...
Page 5: ...ders and other i nsects can nest in the burners of the grill and block the gas and airflow to the burner ports This creates a dangerous condition that can result in a fire behind the valve panel Inspe...
Page 6: ...alified installers and service technicians to ensure proper operation and prevent accidents When planning your Cal Flame grill location access to a gas line should be considered The location with the...
Page 7: ...ck or counter must be flat and level When determining the final location of your grill adequate cross ventilation must be present to prevent gas from being trapped in the event of a leak The drawings...
Page 8: ...the manifold The burner orifices have been sized for the gas pressure delivered by the regulator WARNING Attempting to operate the grill unit without the gas regulator installed could cause an explosi...
Page 9: ...shall be a provided in the sidewall equally sized spaced at 180 3 14 rad and unobstructed Each opening shall have a total free area of not less than one square inch per pound 7 1 cm kg of stored fuel...
Page 10: ...ff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 0 5 psi 3 5 kPa The grill and its individual shutoff valve must be disconnected from the ga...
Page 11: ...ak test your grill outdoors in a well ventilated area Never smoke or permit sources of ignition in the area while doing a leak test Do not use a flame such as a lighted match to test for leaks Use a s...
Page 12: ...le Check to see if the gas line connection will be accessible when grill is installed If the gas line connection is not easily accessible when the grill is installed support the grill above counter le...
Page 13: ...ue grills in any manner other than for what it is designed for Do not use charcoal in a gas grill Do not heat sealed containers such as cans or jars on grills Explosion may result resulting in injury...
Page 14: ...2 Turn the control knob to HIGH and preheat the grill for 15 minutes 3 Close the top cover during the appliance preheat period Place the food on the grill and cook to desired completion Adjust 4 heat...
Page 15: ...ther burners 7 you wish to light To shut off the burners rotate the knob and turn to OFF It is 8 normal to hear a popping sound when the burners are turned off Each time you light the grill check the...
Page 16: ...Light and insert a long stem match holding it near the burner 5 ports Push in and turn the control knob just past the LIGHT position 6 to HIGH Listen for the sound of the gas igniting If the burner d...
Page 17: ...el Although stainless steel grills will discolor and accumulate grime with regular use they can keep their original shine with periodic cleaning We strongly recommend using a surface protectant to pre...
Page 18: ...our stainless steel Mild dish detergent such as Dawn Formula 409 Fantastik Sheila Shine exterior ONLY WD 40 exterior ONLY We have had best success with Sheila Shine but WD 40 works very well too Sheil...
Page 19: ...over the surface of the appliance Using a clean terry cloth or paper towel polish the appliance by rubbing with the grain until excess liquid is removed and the surface shines It should not be oily t...
Page 20: ...ificant rust or corrosion use a Scotch Brite scrubber Both of these products will act as a surface protectant and help resist smudges stains and rust Caution Although nitric acid also called aqua fort...
Page 21: ...to clean the outer surface of each burner to remove food residue and dirt Clean any clogged ports with a stiff wire such as an opened paper clip Inspect each burner for damage cracks and holes If any...
Page 22: ...e grill including the burners When you are finished make sure you wipe all surfaces down If you spray the burners ignite them and let them burn for about 10 minutes to prevent any water from accumulat...
Page 23: ...heck the position of the sparker tip It should be pointing forward towards the front of the burner Make sure there is a blue spark at the electrode tip to the burner Make sure the igniter wire is conn...
Page 24: ...ice reinstall the burners over the orifices and seat each burner peg into position hole at the bottom ledge of the firebox Replace all cotter pins Replace cooking components and grease collectors If a...
Page 25: ...osed and all control knobs set to the off position check each position igniter individually for the presence of a spark at the electrode Push each knob in fully and rotate it about 1 4 turn to the lef...
Page 26: ...until 1 the burners cool down Open the hood and remove the grate and flame tamer on top of 2 the burner you want to replace Through the access door underneath the grill find the round 3 stud and locki...
Page 27: ...els are manufactured with the highest quality appliances and are warranted to be free from defects in material and workmanship at time of delivery The appliance warranty is extended through the manufa...
Page 28: ...arranty Please refer to the owner s manual for examples of exclusions and common acts invalidating this warranty This limited warranty applies only to barbecue grills and associated hardware used for...
Page 29: ...ration equal of the applicable warranty stated above Legal Remedies This limited warranty gives you specific legal rights You may have other rights which may vary from state to state Customer Service...
Page 30: ...is down You will need this number to properly register your grill or cart and activate coverage Write this information in the space provided below Grill or cart model Grill or cart serial number Type...
Page 31: ...Appendix 29 2010 G Series Gas Grills LTR50001050 Rev B www calspas com...
Page 32: ...90 www calflamebbq com California Proposition 65 Warning Chemicals known to the State of California to cause cancer birth defects or other reproductive harm are found in and or created by the combusti...
