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Use

Caleffi 5231 series thermostatic mixing valves are designed to be installed at the hot water 

heater and cannot be used for tempering water temperature at fixtures as a point-of-use 

valve. They are not designed to provide scald protection or chill protection service and 

should not be used where ASSE 1070 devices are required. Wherever a scald protection 

feature is required, ASSE 1070 model mixing valves need to be installed. For safety reasons, 

it is advisable to limit the maximum mixed water temperature to 120°F.

Instantaneous production of hot water

Caleffi 5231 series thermostatic mixing valves should not be used in conjunction with boilers giving 

instantaneous production of domestic hot water. Their addition would compromise the correct 

operation of the boiler itself.

Installation

Before installing a Caleffi 5231 series thermostatic mixing valve, the system must be inspected to 

ensure that its operating conditions are within the range of the mixing valve, checking, for example, 

the supply temperature, supply pressure, etc.

Systems where the Caleffi 5231 series thermostatic mixing valve is to be fitted must be 

drained and cleaned out to remove any dirt or debris which may have accumulated during 

installation. 
Failure to remove  dirt or debris may affect performance and the manufacturer’s product 

guarantee. Softened water use is highly recommended as the warranty is voided if used 

on water with hardness greater than 10 grains. 
The installation of filters of appropriate capacity at the inlet of the water from the mains 

supply is always advisable. 
In areas which are subject to highly aggressive water, arrangements must be made to 

treat the water before it enters the valve. 

Caleffi 5231 series thermostatic mixing valves must be installed in accordance with the diagrams 

in this manual, taking into account all current applicable standards.
Caleffi 5231 series thermostatic mixing valves can be installed in any position, either vertical or 

horizontal.    
The following are shown on the mixing valve body:
- Hot water inlet, “H”. 

- Cold water inlet, “C”. 

- Mixed water outlet, unmarked.
In systems with thermostatic mixing valves, check valves must be installed to prevent undesirable 

fluid backflow. The 5231 series valves, codes listed in this instruction sheet, do not contain integral 

check valves, so those must be sourced separately. Caleffi offers inlet port check valve assemblies 

separately, for field installation only to 5231 series valve.
It is essential that access to the valve is totally unobstructed for any maintenance which may be 

required to the valve or connections. The pipework from/to the valve must not be used to support 

the weight of the valve itself.

Summary of Contents for 523160A

Page 1: ...sizes 1 1 1 2 Inlet port check valve assemblies available separately for field installation Technical characteristics Materials body DZR low lead brass shutter brass springs stainless steel seals EPDM...

Page 2: ...FD 523170A 1 1 4 Union Thread NPT male R41660 523178A 1 1 4 Union Sweat 41787 CST 523177A 1 1 4 Union Sweat with outlet temp gauge 41787 CST 2 only R31589 2 only 177A R50057 2 only 177A 523180A 1 1 2...

Page 3: ...correct operation and maximum pressure difference between the hot and cold inlet parts no greater than 2 1 ratio Softened water use is highly recommended as the warranty is voided if used on water wi...

Page 4: ...danger the user CAUTION Make sure that all the connecting pipework is water tight CAUTION When making the water connections make sure that the mixing valve connecting pipework is not mechanically over...

Page 5: ...to remove dirt or debris may affect performance and the manufacturer s product guarantee Softened water use is highly recommended as the warranty is voided if used on water with hardness greater than...

Page 6: ...1 2 STORAGE HOT WATER HEATER COLD BLUE HOT RED MIX MIN MAX 7 1 2 RETURN SUPPLY CALEFFI CALEFFI CALEFFI CALEFFI 10 0 8 6 4 2 10 0 8 6 4 2 CALEFFI CALEFFI 10 0 8 6 4 2 10 0 8 6 4 2 10 0 8 6 4 2 10 0 8 6...

Page 7: ...ious test the details given in the installation and commissioning sections should be checked and maintenance carried out The following aspects should be checked regularly to ensure that the optimum pe...

Page 8: ...fitted Replace faulty check valves Fluctuating mixer water temperature a Erratic supply temperatures at the inlets of the valve b Starvation of the water supplies at the inlets of the valve c Incorre...

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