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Operating Instructions

Uniprep 7 Rotary Scraping Tool

05

Pipe Preparation

1. Inspect the end of the pipe to be scraped to ensure it has no

damage or deep scores and that it is externally clean.

2. Check that the pipe is round. Ovality should be reduced where

possible. (Re-round with re-rounding tool if required).

3. Check that the end has been cut reasonably square.

4. Measure the insertion depth of the fitting and add on a minimum of

25mm (35mm recommended) to give a scraping witness. Mark the

distance (from furthest protruding face of pipe end) and cross hatch

that length of pipe with suitable pen such as white china pencil.

Using the Scraping Tool

Firstly, check the expanding body, ensure all parts are present and 

nothing is loose or hanging off the tool.

1. Insert expanding body of the tool into pipe making sure the feet are

past the point of any pipe end regression with the Feed Screw collet

outermost.

2. Using supplied hex spanner locate on Feed Screw Collet expand the

body by turning anti-clockwise until very tight, aiming to leave the

Feed Screw Drive knob uppermost. Once tight, remove the spanner.

3. Quarter turn the feed screw drive knob to raise and disengage the

thread driver (if not already in position). Next fully insert the feed

screw and engage the feed screw driver by turning the feed screw

drive knob a quarter turn. Unscrew the crank arm T screw ready to

receive the scraper arm.

4. Raise the crank handle and insert the scraper arm. (Note it is highly

recommended to have the crank handle and scraper arm together

in the same orientation to prevent injury from rotation of the tool)

Lower the scraper arm until the scraper tip is approximately 6-10mm

from the pipe surface and lock in position with the crank arm T

screw.

5. Mark the position of the blade tip on the pipe to identify the point

when the telescopic scraper arm is retracted. This mark is used to

identify when the feed screw is nearing the end of the thread and to

prevent the scraper arm falling out and/or being damaged.

03. Operation

Summary of Contents for Uniprep 7

Page 1: ...Designed and Manufactured in the UK Uniprep 7 Rotary Scraping Tool Operating Instructions Product Code 01 06 201 Revision 02...

Page 2: ...ram 10 08 Warranty Information 11 09 Certificate of Conformity 13 10 Service and Repair 14 11 Decommissioning and Disposal 14 Copyright Caldervale Technology Ltd The copyright for this product and ins...

Page 3: ...cordance with the pipe manufacturers recommendations and in line with local codes of practice This manual outlines the operation of the pipe surface preparation tooling for the scraping of polyethylen...

Page 4: ...ool is being used 3 Never use the tool on pipes that are not within the specified dimensions 4 The tool tip holder spring tension is factory set and MUST NOT be tampered with without adequate training...

Page 5: ...aded shaft with crank handle for traversing the scraper 3 A spanner to expand the body 4 An expanding body to fix the tool axially in the pipe 03 Operation Operation 03 Feed Screw Collet Feed Screw Dr...

Page 6: ...Using supplied hex spanner locate on Feed Screw Collet expand the body by turning anti clockwise until very tight aiming to leave the Feed Screw Drive knob uppermost Once tight remove the spanner 3 Q...

Page 7: ...d 11 At the point where the mark is reached release the blade tension with the cutting arm T screw lift and lock the arm using the cutting arm release knob 12 Disengage the feed screw drive knob and s...

Page 8: ...an and dry 8 Put all parts away in transport cases to protect them Storage IMPORTANT When not in use always 1 Store the tool in the transport cases ensure it is clean and dry before storage 2 Ensure c...

Page 9: ...g and transport cases Product Code 01 06 201 This unit is design and manufactured to meet the requirements of National Grid Gas Industry Standards GIS PL2 5 Part 5 Electrofusion and Ancillary Tooling...

Page 10: ...C Clamping Pad and Screw 4 TBC Handle Plate 5 TBC Handle Shaft 6 TBC Plastic Handle 7 TBC T Screw 8 TBC Height Adjusting Arm 9 TBC Load Cell 10 TBC Side Supports 11 TBC Cutter Arm Collet 12 TBC Cutter...

Page 11: ...1 TBC Mandrel Shaft Inc Spacers 2 TBC Plain Mandrel Collar 3 TBC Threaded Mandrel Collar 4 TBC Straight Leg 5 TBC Slotted Leg 6 TBC Foot Piece 7 TBC Link Kit Mandrel legs slotted leg straight leg leg...

Page 12: ...erwise agreed On site warranty and repair or replacement services are available from authorised Caldervale Technology Ltd service facilities world wide d Customers shall prepay shipping charges for pr...

Page 13: ...w of the locality where the customer uses the product this warranty statement shall be deemed modified by the minimum necessary to be consistent with such local law d To the extent allowed by local la...

Page 14: ...Operating Instructions Uniprep 7 Rotary Scraping Tool 13 Certificate of Conformity 09 09 Certificate of Conformity...

Page 15: ...T 44 0 1924 469571 T 61 0 8 9209 1132 E sales caldertech com E sales caldertech com au W caldertech com W caldertech com au Decommissioning and Disposal These give the instructions for decommissioning...

Page 16: ...urt Dewsbury West Yorkshire WF12 9BG UK T 44 0 1924 469571 E sales caldertech com W caldertech com AUSTRALIA NZ Caldertech Australia Pty Ltd Unit 3 30 Juna Drive Malaga WA 6090 Australia T 61 0 8 9209...

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