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Operating Instructions

Calderprep Plus Rotary Scraping Tool 20-63mm

02

01. Introduction

Introduction

General Description

Calderprep tools are designed for scraping small diameter pipes 

primarily for electrofusion purposes. The Calderprep tool is lightweight, 

strong and durable. It removes ovality from pipe before scraping 100% 

of the scraped area every time and produces consistent results over 

hand scraping. It is designed to fit pipe sizes from 20mm through to 

63mm.

The tool had mandrel inserts to allow for different sizes and wall 

thicknesses of pipes allowing quick and easy changing of size.

The tool is designed to remove a thin layer of the pipe wall to prepare 

the pipe (new, weathered or previously installed) and provide a fusible 

surface for electrofusion purposes in accordance with Gas Industry 

Standards GIS/PL2-5 Part 5 Electrofusion Ancillary Tools.

This product (Calderprep Plus) has been manufactured, inspected and 

tested in accordance with the ISO9001 quality control systems and 

procedures in place at Caldervale Technology Ltd, Dewsbury.

Before Using

It is important to ensure all component parts are present and in 

serviceable condition.

The condition of the tool should be inspected thoroughly prior to use, 

attention should be paid to the cutting tip, if this is damaged or worn the 

quality of scrape can be severely limited.

Note: These tools are designed only to work with pipe size 

specified, are not interchangeable and will not work on another 

size of pipe. For example, a 63mm Calderprep will not scrape a 

50mm pipe.

01.

Summary of Contents for Calderprep Plus

Page 1: ...Designed and Manufactured in the UK Calderprep Plus Rotary Scraping Tool 20 63mm Model 01 07 330 Operating Instructions REVISION 01...

Page 2: ...product and instruction manual is held by Caldervale Technology Ltd Any technical specifications or illustrations part of this manual cannot be reproduced used illicitly or distributed in any form for...

Page 3: ...ool 20 63mm 01 Contents 01 Introduction 02 02 Safety Instructions 03 03 Mandrel Heads 04 04 Operation 05 05 Specifications 07 06 Warranty Information 08 07 Service and Repair 10 08 Decommissioning and...

Page 4: ...the pipe new weathered or previously installed and provide a fusible surface for electrofusion purposes in accordance with Gas Industry Standards GIS PL2 5 Part 5 Electrofusion Ancillary Tools This p...

Page 5: ...rers recommendations and in line with local codes of practice This manual outlines the operation of the pipe preparation tool for PE pipe and forms a part of the product to which it relates It should...

Page 6: ...erent mandrel insert will allow the Calderprep Plus to work on different pipe diameter as well as different wall thicknesses of pipe to be scraped Mandrel heads are available for pipe sizes 20 25 32 4...

Page 7: ...then tighten the shaft thumbscrew clockwise 4 Ensure the arm spring clip is keeping the arm of the tool in its uppermost position If it is not press on the rear of the arm with the thumb and move the...

Page 8: ...r of the arm and put the arm spring clip in place to keep the arm raised away from the pipe 2 Remove the mandrel head from the pipe If there is difficulty removing it turn the mandrel only anticlockwi...

Page 9: ...1 07 330 This unit is design and manufactured to meet the requirements of National Grid Gas Industry Standards GIS PL2 5 Part 5 Electrofusion and Ancillary Tooling Caldervale Technology Ltd has a poli...

Page 10: ...ed On site warranty and repair or replacement services are available from authorised Caldervale Technology Ltd service facilities world wide d Customers shall prepay shipping charges for products retu...

Page 11: ...inconsistent with the law of the locality where the customer uses the product this warranty statement shall be deemed modified by the minimum necessary to be consistent with such local law d To the e...

Page 12: ...69571 T 61 0 8 9209 1132 E sales caldertech com E sales caldertech com au W caldertech com W caldertech com au Decommissioning and Disposal These give the instructions for decommissioning and disposal...

Page 13: ...ed below fully conforms to the following standard without derogation Certificate of Conformity I Smith Managing Director Caldervale Technology Ltd Bretfield Court Dewsbury West Yorkshire WF12 9BG UK C...

Page 14: ...Operating Instructions Calderprep Plus Rotary Scraping Tool 20 63mm 12 Notes...

Page 15: ......

Page 16: ...urt Dewsbury West Yorkshire WF12 9BG UK T 44 0 1924 469571 E sales caldertech com W caldertech com AUSTRALIA NZ Caldertech Australia Pty Ltd Unit 3 30 Juna Drive Malaga WA 6090 Australia T 61 0 8 9209...

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