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2009 Inground Spas

LTR20091002, Rev. A

Pr

eparing f

or 

Your Ne

w Ingr

ound Spa

www.calspas.com

5

The Designer Spa series requires an external equip-

ment  pack.  When  locating  the  outdoor  equipment 

pack, you will want to consider the following:

The  equipment  pack  must  be  located  within  a 

• 

maximum of 15 feet from the spa.
Ensure the equipment running its normal filtra

-

• 

tion cycles does not make too much noise for spa 

owners and/or neighbors.
Ensure the equipment can be easily serviced for 

• 

filter cleaning and periodic inspections in the lo

-

cation chosen.
If you are using a gas heater, you will need to 

• 

consider  wind  and  drafts  as  well  as  heater  ex-

haust for proper heater placement. (See heater 

owner’s manual for important location and safety 

information.)

The equipment base and heater must be placed 

• 

on  either  a  3  1/2”  cement  slab  or  3”  paving 

stones.
Make sure the equipment area selected will not 

• 

be in an area where water could run or stand.
If the area receives direct sunlight, you will want 

• 

to  provide  some  protection  for  the  equipment 

portion of the equipment pack.

The equipment pack and heater are delivered sepa-

rately. Do not cover gas heaters unless properly vent-

ed. (See heater owner’s manual for important safety 

information.)

Ensure  there  is  enough  room  for  the  spa  and 

• 

equipment.
Plan for proper electrical and gas service to both 

• 

the equipment area and spa side.

Ensure the required flat, level foundation can be 

• 

constructed in the area chosen.

The  spa  must  be  properly  back-filled  with  wet 

• 

sand, underneath and on all four sides.

The  final  architecture  must  include  permanent 

• 

ground coverage within a 10 feet radius of the 

spa.
Never place any spa in a sealed area. Water must 

• 

be able either to be absorbed into the surround-

ing area or channeled away. Water build-up un-

der and/or around the spa, will cause the spa to 

float out of the ground.

Grading Prior to Excavation
Selection  of  the  Designer  Spas  site  will  determine 

how much grading will have to be accomplished prior 

to the actual dig for the spa. Naturally, a level area is 

best because it will require the least amount of prep-

aration for the dig, but in many cases there is no level 

area, therefore, the site must be prepared to accept 

the Spa prior to dig. The spa site should be elevated 

slightly higher than the surrounding area.
When dealing with slopes, the severity of the slope 

will determine if retaining walls must be built in order 

to have a level area for the spa. If the slope is rela-

tively minor, contact your local building safety.

Site Excavation – Hard Bottom
For  hard  bottom  placement  for  inground  spas,  you 

will need a smooth and flat concrete surface at least 

4”  thick  as  large  as  the  bottom  contact  points.  Be 

sure not to seal the bottom off and making a sealed 

box. You will need adequate water drainage for es-

cape under the spa. A gravel beds around the con-

crete base will help with this.

Site Excavation – Sand Bottom
With the spa area and all elevations planned includ-

ing your decided type of decking, you are now ready 

to proceed with the dig. An ideal excavation is one 

that is as close as possible to the dimensions of the 

spa shell, but with the following rules in mind. The 

excavation should be 2” to 4” deeper than the actual 

spa for your sand bed. The sand bed is to level the 

spa shell and provide a perfect support base with no 

voids  when  the  spa  is  lowered  into  the  hole.  Your 

excavation should be approximately one foot longer 

and one foot wider than the spa shell. This will allow 

for a six inch over dig all the way around the spa once 

it is in place. Additional hand excavation will be re-

quired to insure the skimmer will fit in the excavation 

when attached to the spa.
Sand or rock dust must be used to bed the shell into 

the excavation and for backfill. In no event is dirt to 

be used. One of the easiest ways to know how much 

sand  is  needed  to  be  placed  on  the  bottom  of  the 

excavation is to set a grade stake at all four corners, 

and one on each side of the center line in the bottom 

of the hole. If there are areas that are deeper than 

2” to 4”, these can be filled with sand and are of no 

consequence. 

Planning the Best Place for the Outdoor Equipment Pack

Inground Spa Site Preparation

Summary of Contents for Inground Spa

Page 1: ...LTR20091002 Rev A 11 24 08...

Page 2: ...ent programs all models operation and or specifications are subject to change without prior notice LTR20091002 Rev A 11 24 08 CONTACT INFORMATION For customer service please contact your authorized de...

Page 3: ...pply to lights built in to the spa as factory options from Cal Spas WARNING RISK OF INJURY The spa water should never exceed 104 F 40 C Water temperatures between 100 F 38 C and 104 F 40 C are conside...

Page 4: ...e sure to leave plenty of room around it for activity If you will use it for relaxation and therapy you ll probably want to create a specific mood around it Plan for Your Environment If you live in a...

Page 5: ...al dig for the spa Naturally a level area is best because it will require the least amount of prep aration for the dig but in many cases there is no level area therefore the site must be prepared to a...

Page 6: ...signer inground spas with one 5 5 kW heater One 50 amp GFCI Four 8 AWG copper wires Designer inground spa with two 5 5 kW heaters Service 1 One 50 amp GFCI Service 2 One 30 amp GFCI Service 1 Four 8 A...

Page 7: ...2009 Inground Spas LTR20091002 Rev A Preparing for Your New Inground Spa www calspas com 7 GFCI Wiring Diagram...

Page 8: ...wir ing requirements When wires larger than 6 AWG are required install a junction box near the spa and use 6 AWG wire between the junction box and the spa Wire runs over 85 feet must increase wire ga...

Page 9: ...2009 Inground Spas LTR20091002 Rev A Preparing for Your New Inground Spa www calspas com 9 RCD Wiring Diagram...

Page 10: ...2009 Inground Spas LTR20091002 Rev A Preparing for Your New Inground Spa www calspas com 10 Installing the Inground Shell...

Page 11: ...he spa to the equipment as possible Check local code requirements for under ground pipes Always know what is under the ground before you dig anywhere You will need 2 flex or PVC lines for your suction...

Page 12: ...d and can be connected to the suction side of the pump on the equipment pack If any plumbing line is not properly marked or not marked at all follow either the air or water test procedure until all li...

Page 13: ...pack Electrical and Electronic Con nection Remote Equipment Topside Control Panel The next few steps to complete the installation should be performed along with installation of the tempera ture sensor...

Page 14: ...allic items in a 5 152 cm radius must be properly bonded with 8 AWG grounding wire Connect rigid conduit to the 3 4 hub located at 1 the back of the light niche and run to a water re sistant junction...

Page 15: ...2009 Inground Spas LTR20091002 Rev A Preparing for Your New Inground Spa www calspas com 15...

Page 16: ...lar deck up to the spas coping then the top of the coping should be 4 above the surrounding area In either event it is recommended to dig out an area around the spa exposing the flange of the coping a...

Page 17: ...modes Press MODE PROG to enter mode program 1 ming Press the DOWN button to cycle through to the 2 desired mode Press MODE PROG to confirm selection 3 Standard Mode This is programmed to maintain the...

Page 18: ...r cycle is automatically activated at 8 00 AM and operates the pump until 10 00 AM The FILTER 1 indicator icon will light when filter 1 is running The second filter cycle is automatically activated at...

Page 19: ...han 10 F below the desired usage temperature and reheating it prior to usage will cause the heater to operate longer than it normally would maintaining the desired tem perature Doing this will increas...

Page 20: ...n third occurrence of dr message Follow directions for dr message and press any button to reset spa Spa will not automatically reset when dry or dY is displayed Ec Indicates heater is in Economy Mode...

Page 21: ...rature in the Standard mode SF Safety Suction Spa is shut down The display will show SF when a vacuum switch closes All functions will turn off and the system will be disabled until a panel button is...

Page 22: ...r or in most cases from floor jets to wall jets This is ac complished by rotating the diverter knob to the left counterclock wise decreas ing the amount of water flow through a sec tion of jets To inc...

Page 23: ...exeraestie estie vel inisci elisl ut diat cons aut alit lut lore tin hent adiam iustrud molor sustis essit wis cilit wisi Chemical Balance Ing et augait alit esto dolut dio dole niam quat am vel etue...

Page 24: ...lkalinity is 80 120 ppm If the TA is too low the pH level will fluctuate wide ly from high to low Low TA can be corrected by adding Cal Spas pH Alkalinity Up If the TA is too high the pH level will te...

Page 25: ...nty Sanitizers kill bacteria and other organic waste by breaking them down to non harmful levels and are filtered out Make sure you follow all instructions and use only Cal Spas brand chemicals Whiche...

Page 26: ...unning with all of the jets on high for 30 minutes with the cover open If necessary repeat oxidizer shock in 30 minute intervals Chemical Safety Do not exceed chemical dosages as recommended in the Cl...

Page 27: ...mance and heating efficiency In addition to spraying off the filter weekly to remove surface debris your filter should be deep cleaned pe riodically to dissolve scale and particles that get lodged dee...

Page 28: ...Apply a protective coat of Cal Spas Fast Sheen 2 to the acrylic surface Fill the spa to the proper water level with normal 3 tap water Do not use soft water Use test strip and balance the spa water 4...

Page 29: ...Multi Purpose Cleaner Polish the acrylic surface with Fast Sheen Clean and treat spa cover pillows and Cal Select cabinet if equipped with Cover Protector Refill your spa following the section Startin...

Page 30: ...ith heavy bather load Day One Monday Test spa water using chlorine test strips You will need to use a small amount of chlorine as a supplemental 1 sanitizer Based on the test strip readings 2 Adjust t...

Page 31: ...efill the spa Organic buildup scum ring around spa Buildup of oils and dirt Wipe off scum with clean rag if severe drain the spa use a spa surface and tile cleaner to remove the scum and refill the sp...

Page 32: ...enance Important Keep the spa covered when not in use Covered spas will use less electricity in maintain ing your set temperature Covering your spa will protect your spa s finish from the sun s ultrav...

Page 33: ...information on cleaning your filter Winterizing Cold Climate Draining In many areas of the country the temperature drops below 32 F 0 C We recommend that you always have your spa full of water and ru...

Page 34: ...e Cleaner Spa finish cleaning Cal Spas All Purpose Cleaner is an essential part of maintaining your spa s finish Through normal use the spa s finish can accumulate dirt oil and calcium causing a rough...

Page 35: ...wed the spa s finish will actually start to resist most of the elements that cause calcium build up and make scum line clean up easier Prior to Spa Start Up and Refilling Spray Cal Spas Multi Purpose...

Page 36: ...000100 Walfitting Clear Lens Cap Jumbo Spa Light 5 LIT16100153 Red Lens Insert Jumbo Spa Light LIT16100155 Blue Lens Insert Jumbo Spa Light LIT16100156 Filter Filter Cartridge 75 Sq Ft Remote Equipmen...

Page 37: ...returning slowly to the starting position Standing Chest Fly Using the exercise grips place palms sideways facing your body with your elbows slightly bent Pull forward your body forward bringing hands...

Page 38: ...ground Spas LTR20091002 Rev A Appendix www calspas com 38 Connecting the Exercise Equipment The drawings below show different ways the exercise kit can be connected depending on the exercises you wish...

Page 39: ...2009 Inground Spas LTR20091002 Rev A Appendix www calspas com 39 Cal Spas Chemicals...

Page 40: ...LTR20091002 Rev A 11 24 08 LMS Customer Service Department 1462 East Ninth Street Pomona CA 91766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 www calspas com...

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