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2009 Saunas

LTR20091007, Rev. A

Assemb

ling 
Your Sauna

21

CU-400 Sauna Assembly

Remove  the  packaging  panel  marked  “OPEN  THIS  END”  first  to  access  the  contents.  Once  the  panel  is 

removed, unscrew the cross-member support from inside the crate. Remove the contents from the crate and 

assemble in a place with adequate room.

Tools required: 

Portable drill, screw driver, rubber mallet

Parts List for CU-400 Sauna

Throughout the assembly instructions, items will be identified by their item number (shown below) with a circle 

around it.

Summary of Contents for CU-210

Page 1: ...LTR20091007 Rev A 12 16 08...

Page 2: ...ment 1462 East Ninth Street Pomona CA 91766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 www calspas com Preparing For Your New Sauna Planning the Best Location For Your Sauna 4 Preparing a Good Founda...

Page 3: ...tant not to allow your body s core temperature to rise above 103 degrees F Symptoms of excessive hyperthermia include dizziness lethargy drowsiness and fainting The effects of excessive hyperthermia m...

Page 4: ...decorative structure around their sauna If you are installing your sauna with any type of structure on the outside OD 100 and OD 200 models only remember to allow access for service It is always best...

Page 5: ...sions to the width of gates sidewalks doorways hallways etc along the delivery route that will be used when building your sauna in the desired location It may be necessary for you to remove some items...

Page 6: ...2009 Saunas LTR20091007 Rev A Preparing For Your New Sauna 6 Custom Sauna Dimensions Model Depth Width Height CU 210 4 6 7 CU 300 6 6 7 CU 400 7 7 7...

Page 7: ...ties for additional code requirements All 220V saunas must be permanently connected hard wired to the power supply with one 20 amp circuit breaker and two 8 AWG wires The power supplied to the sauna m...

Page 8: ...s removed unscrew the cross member support from inside the crate Remove the contents from the crate and assemble in a place with adequate room Tools required Portable drill screw driver rubber mallet...

Page 9: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 9 Figure 1 Bench assembly Figure 2 Bench and heater installation...

Page 10: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 10 Figure 3 Attaching the rear and side wall...

Page 11: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 11 Figure 4 Attaching the front and side wall...

Page 12: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 12 Figure 5 Installing the heater guard and roof trim...

Page 13: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 13 Figure 6 Attaching the roof and exterior framing...

Page 14: ...the panel is removed unscrew the cross member support from inside the crate Remove the contents from the crate and assemble in a place with adequate room Tools required Portable drill screw driver ru...

Page 15: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 15 Figure 2 Bench and heater installation Figure 1 Bench assembly...

Page 16: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 16 Figure 3 Attaching the rear walls and back support...

Page 17: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 17 Figure 4 Attaching the side walls...

Page 18: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 18 Figure 5 Attaching the front wall with door...

Page 19: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 19 Figure 6 Attaching the roof and exterior framing...

Page 20: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 20 Figure 7 Attaching roof trim and heater protector...

Page 21: ...the panel is removed unscrew the cross member support from inside the crate Remove the contents from the crate and assemble in a place with adequate room Tools required Portable drill screw driver ru...

Page 22: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 22 Figure 1 Bench assembly...

Page 23: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 23 Figure 2 Bench and floor attachment...

Page 24: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 24 Figure 3 Attaching the rear walls and back support...

Page 25: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 25 Figure 4 Attaching side walls...

Page 26: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 26 Figure 5 Attaching the front wall with door...

Page 27: ...2009 Saunas LTR20091007 Rev A Assembling Your Sauna 27 Figure 6 Attaching the roof and heater protector...

Page 28: ...on top of the heater 2 support Place the wall panels against the flooring and attach the panels with the provided screws to the flooring 3 Attach the center pieces and place between the two front and...

Page 29: ...9 Place roof top panel onto the wall panel assembly Place the 1 x 2 roof supports inside the sauna up 4 against the roof top Place the outside trim piece s flush with top of the roof 5 Place the heate...

Page 30: ...t each end of the roof sections make sure these holes line up Place one bolt with one washer and slide into pre drilled hole Place a nut and washer on the other end of 8 the bolt and tighten Begin pla...

Page 31: ...d roof assembly are heavy and difficult to lift by only one person Assemble the bench Screw the legs into the underside cross support of the bench After assembling the 1 bench place the bench on the w...

Page 32: ...2 Place roof top panel onto the wall panel assembly Place the 1 x 2 roof supports inside the sauna up 4 against the roof top Place the outside trim piece s flush with top of the roof 5 Place the heate...

Page 33: ...t each end of the roof sections make sure these holes line up Place one bolt with one washer and slide into pre drilled hole Place a nut and washer on the other end of 8 the bolt and tighten Begin pla...

Page 34: ...to each other and attach the white wires to each other Tuck the excess wires into the junction box and tighten the mounting screws A 100W light bulb is recommended for outside use Use the gray commerc...

Page 35: ...ming member or backing board to hold the heater weight The heater is reversible You can choose to locate the heater timer and thermostat controls on either the right or left side for easy operation To...

Page 36: ...ation Choosing to take a hot shower or bath prior to the sauna session will further promote persiration However dry off thoroughly before going into the sauna because excessive water will stain or war...

Page 37: ...auna room again and stay 5 or 10 minutes Repeat the cycle two or three times ending with a brisk shower Rinse in cool water Dress when completely dry and perspiration has stopped Some bathers enjoy th...

Page 38: ...These instructions are delivered with the owner s manual in a clear plastic bag Using the Aquatic Stereo The Aquatic marine grade stereo is the standard stereo for spa owners with this option To inser...

Page 39: ...o the speaker located on the left side 1 of the stereo Run these wires between the bench the sauna wall and through the pre drilled hole on the back of the speaker box Mount the speaker on the undersi...

Page 40: ...ing white Amber orange colored light bulbs are the most ideal for a soft warm and comfortable light A shorter bulb life is normal for sauna lights One suggestion is to use a rough service bulb which i...

Page 41: ...radio CD player to and check to see that the volume 3 is not turned all the way to zero PROBLEM SOLUTION Sound only comes from one speaker Remove the speakers and make sure the speaker cables are plug...

Page 42: ...will aid you during the ordering process Model Part Number CU 300 OPTU468 CU300 CU 400 OPTU468 CU400 Power Ratings CU210 Standard electrical rating two power source One for heater and one for light O...

Page 43: ...power source One for heater and one for light Optional Options Electrical Ratings Service 1 Heater ratings CD player ratings Phase 1 Phase 1 Voltage 240 VAC Voltage 120 VAC Amperage 21 6 amps Amperage...

Page 44: ...11 1 BASE HEATER SAUNA 10 X 16 WOO27306391 1 SAUNA HEATER 8 0 kW 240 V HEA14000380 1 SAUNA LIGHT LIT16000020 1 SCREW 8 X 2 1 2 SQ DRIVE HAR13201150 50 SCREW 8 X 1 5 8 PHILLIP HAR13200010 50 CU 400 CU...

Page 45: ...me Classic Sauna W0027211452 2 Sauna Heater 8 0kW 220V HEA14000380 1 OD 200 Front Panel 83 x93 Extreme Aspen W0027100190 1 Sauna Light purchased complete LIT16000020 1 Sauna Door Extreme Aspen W002710...

Page 46: ...o charge for parts or labor on a covered item However the authorized service agent may assess a reasonable travel or mileage charge per service call If LMS determines that repair of a covered item is...

Page 47: ...nty applies only to saunas normally used for personal family or household purposes This Limited Warranty specifically excludes commercial saunas Legal Remedies This warranty gives you specific legal r...

Page 48: ..._ ______________________________________________ Date Installed _________________________________________________ Dealer s Phone Number _________________________________________ Dealer s Address _____...

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