Cal Flame G-3000 Sports Bar Owner'S Manual Download

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CONTACT INFORMATION

For customer service, please contact your authorized dealer

immediately. If you need additional information and/or

assistance, please contact:

C.A.I. Customer Service Department

1462 East Ninth Street

Pomona, CA 91766

Toll Free: 1-800-CAL-SPAS

Fax: 1-909-629-3890

www.calspas.com

Copyright 2004, 2005 California Acrylic Industries, Inc. All rights reserved. Duplication
without written consent is strictly prohibited.

Cal Spas™ and Cal Flame™ are registered trademarks.

Due to continuous improvement programs, all models, operation, and/or specifications are subject to
change without prior notice.

Com

mitmen

t to Excellence and

ali

SINCE 1979

12/17/04

Summary of Contents for G-3000 Sports Bar

Page 1: ...odels operation and or specifications are subject to change without prior notice 5 00 2005 Owner s Manual BARBECUES DROP IN GRILLS ISLANDS CARTS G3000 ISLAND SPORTS BAR manufactured after December 1 2...

Page 2: ...766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 www calspas com Copyright 2004 2005 California Acrylic Industries Inc All rights reserved Duplication without written consent is strictly prohibited Cal...

Page 3: ...elves 15 Modular Carts 15 Side Burners 16 New Access Doors 17 Griddle and Griddle Storage 18 G3000 Island Sports Bar Canopy 19 Operating Your Barbecue Cal Flame Familiarization 28 Operating the Grill...

Page 4: ...e 45 Cleaning and Maintenance Cleaning Instructions 47 Care of Stainless Steel Carts Grills 52 Covering Your Stainless Steel Cart 52 After Use Care 52 Appendix Troubleshooting Procedures 53 Parts List...

Page 5: ...rflow to the burner ports This creates a dangerous condition that can result in a fire from behind the valve panel Inspect and clean the burners periodically and follow the guidelines in the Cleaning...

Page 6: ...the flame This can scorch utensils and hamper cleanup Excessive flames on large stainless steel pots can result in permanent discoloration For best results we recommend commercial quality aluminum pa...

Page 7: ...ded 110V outlet with a dedicated 15A GFCI breaker Do not use an extension cord to supply power to your Cal Flame Island grill or cart Such use may result in fire electrical shock or other personal inj...

Page 8: ...BECUE Islands grills and stainless steel carts in well ventilated areas and only on solid flat foundations e g cement slab or deck Do NOT place barbecue islands outdoor kitchens or stainless steel car...

Page 9: ...onvection Grill 30 3 4 22 1 2 9 1 4 BARBECUE875 5 Burner Grill 38 1 4 22 1 2 9 1 4 BARBECUE875C 5 Burner Convection Grill 38 1 4 22 1 2 9 1 4 BARBECUE870 Charcoal Grill 30 3 4 22 1 2 9 1 4 BARBECUE898...

Page 10: ...17 3 4 3 1 2 Drop In Sink 14 14 12 Drop In Food Warmer 12 22 7 3 4 Figure 3 Model Hardware Cutout Dimension Width In Depth In Height In Propane Tank Access Door 14 1 2 16 1 4 20 1 4 Single Access Doo...

Page 11: ...ave an updated filler valve on your existing propane tank you will need to pur chase one at your local hardware store as you will not be allowed to refill the tank at any filling station LP Gas Hook U...

Page 12: ...ight should be approximately 38 lbs 43 7 lbs nominal water capacity Always use the cylinder dust cap on the cylinder valve outlet during transport and when the cylinder is not connected to the grill T...

Page 13: ...bottom drip pan and check the serial number label on the left Either LP or NG will be marked on the operating tab indicating the proper operating fuel Attempting to convert Cal Flame grills from one...

Page 14: ...r natural gas line connect to the grill wait until the burners cool down 2 Open the hood remove the grate and flame tamer on top of the brass burner you want to replace Fig ure 6 3 Through the access...

Page 15: ...install the locking pin Make sure the locking pin is secured correctly 10 Repeat steps 2 through 9 if you want to replace other burners Figure 9 11 Put back the grate you just removed You don t need...

Page 16: ...olts as shown Figure 13 Tighten the bolts all the way using a 9 16 wrench Figure 12 Figure 13 6 Prepare and fill the gap or seam line with speed set Figure 14 7 Using your fingertips push and flatten...

Page 17: ...not level use shims to level out the island sections This needs to be done before you place the bolts 3 Connect the speakers lights and main power cables before sliding the sections together 4 Insert...

Page 18: ...mixture well with the next tint color and compare it with the color of the granite top 8 If the colors do not match add a tiny amount of tint color one at a time and mix it until you match the color...

Page 19: ...corner connection modular and end shelf modular Individual modular cart comes in a carton box pre assembled Customers are required to piece together the individual modular using the hardware supplied...

Page 20: ...heck for gas leaks using soap water solution Figure 20 Side burner installation BARBECUE GASLINE C B A B C A Connect the last open line to the side burner Use gas rated tape seal on all connections Th...

Page 21: ...3 Attach doors to frame 4 Adjust doors as follows a For height adjustment loosen the two screws attached to each mounting plate b Snap off hinge and secure mounting plate with 6 X 1 flat phillips scre...

Page 22: ...on your barbecue island as shown in Figure3 Align the enclosure as shown opening facing out Make sure the enclosure is aligned horizontally Tighten the mounting screws on both side of the enclosure to...

Page 23: ...ed or especially in times of inclement weather it is the owners responsibility to remove and store the electronic equipment that is listed in this manual When storing the equip ment it is strongly adv...

Page 24: ...3 position male connector has 3 metal prongs at the end of it These prongs fit into the female receptacle of the other connector Match up the 3 position wire female with the 3 position wire male and...

Page 25: ...TRONGLY RECOMMEND THAT YOU HAVE SOMEONE HELP YOU 1 Carefully rotate the canopy upright and place it as close as possible to the canopy mounting holes 2 Finish connecting all the wires When complete st...

Page 26: ...t don t over tighten Figure 27A 2 After mounting the awning bracket remove the awning from the box Tilt the awning at a 45 angle and hang the awning onto the awning bracket Figure 27B 3 After making s...

Page 27: ...on the frame to secure the screen to the metal frame 2 Attach screen to top metal frame using nuts and bolts 3 Center and attach the TV box to the screen with the TV facing the barbecue grill Figure...

Page 28: ...hrough the connector one by one Figure 32 9 Attach and secure the connector to the black flex Figure 33 Figure 32 Figure 33 10 Insert all connection cables through the hole drilled on the post Figure...

Page 29: ...o each other by matching colors 37 Figure 36 Figure 37 14 Arrange all cables inside the metal post Figure 38 15 Attach and secure the metal cover on top of the metal post Figure 39 We recommend you ap...

Page 30: ...Barbecue Owner s Manual Assembly and Installation www calspas com 16 Connect all TV cables to the DVD unit Figure 40 Figure 40 Electrical Diagram See diagram next page Page 26 12 17 04...

Page 31: ...Barbecue Owner s Manual www calspas com Page 27 Assembly and Installation 12 17 04...

Page 32: ...tting upright For natural gas units make sure the shut off valve is on 1 Make sure the drip tray is in place 2 Light the grill burners using the instructions below 3 Turn the control knob to HIGH and...

Page 33: ...at the process on the other burners you wish to light 9 To shut off the burners rotate the knob and turn to OFF It is normal to hear a popping sound when the burners are turned off Manually Lighting t...

Page 34: ...ng near the end of the cooking time The warming rack is used for defrosting or for keeping food warm while grilling Grilling Hints The cooking of meat whether rare medium or well done is affected to a...

Page 35: ...the rotisserie system is assembled into the motor by placing the pointed end into the motor and resting the threaded end on the support at the side of the grill Once the rod is pushed as far as possib...

Page 36: ...compartment and makes use of the outdoor grill somewhat haphazard Accordingly there is need for a barbecue grill which overcomes this problem in the prior art Figure 43 Intake Recirculation Fan Cover...

Page 37: ...d Chops Rare 120 F to 125 F Center is bright red pinkish toward the exterior portion Medium Rare 130 F to 135 F Center is very pink slightly brown toward the exterior Medium 140 F to 145 F Center is l...

Page 38: ...e and firm Clams Cook until shells crack open if shell doesn t open throw away Muscles Cook until shells crack open if shell doesn t open throw away Oysters Cook until shells crack open if shell doesn...

Page 39: ...doors or within flammable materials and vapors NEVER use flammable materials and fluids such as gasoline kerosene butane or propane diesel fuel or alcohol to light or re light fires Keep the grill awa...

Page 40: ...sliding the griddle out of the enclosure always do it slowly as the heavy weight may cause you to suddenly drop the griddle Lift the griddle out of the enclosure instead of sliding it all the way out...

Page 41: ...ls can catch fire plastic items may melt or ignite and other types of items could be ruined Do not hang articles from any part of the appliance or place anything against the drawer Some fabrics are qu...

Page 42: ...re reaching in to remove or replace any foods Do not repair or replace any part of this appliance unless it is specifically recommended in this man ual All other servicing should be referred to a qual...

Page 43: ...to five seconds to reset to the first show Turn OFF for more than six seconds and it stores the last show you selected returning to that show the next time it is switched ON Note When the LED lights a...

Page 44: ...d series of intense flashes of varying colored light Cross fade Colors cycle back and forth gracefully between blue and green Total cycles lasts one minute 13 fixed colors Static display of a single c...

Page 45: ...ivered with the manufacturers operating instructions We strongly recommend that you read these instructions prior to operating this unit NOTE Although this unit is marine grade you will still need to...

Page 46: ...make adjustments in the picture mode Figure 49 Remote control NOTE These buttons will not affect the volume of wireless headphones or a wired RF modulator When using these devices the volume must be...

Page 47: ...e TV Moni tor to accept the signal from the DVD player 6 When an antenna cable or satellite system is connected to the coaxial cable on the right front side of the spa you will be able to receive live...

Page 48: ...LUME Down Press VOLUME Up CONTRAST Decrease picture contrast Increase picture contrast for soft color for vivid color BRIGHTNESS Darken the picture Brighten the picture SHARPNESS Decrease picture shar...

Page 49: ...Cd player 3 Move the DVD selector switch Located next to the DVD player to the ON position This will allow the Audio signal to be received by the Stereo CD player NOTE When not using the DVD player th...

Page 50: ...mote Control to switch the Video from OUT to IN 4 Press the Channel Up or Down buttons on the TV remote control to select TV Channel Switching Back to DVD Operation 1 Press the SELECT button on the TV...

Page 51: ...n opened paper clip 3 Inspect the burner for damage cracks and holes If any damage is found replace burner and discon tinue grill usage 4 Upon reinstallation inspect the following gas valve orifices f...

Page 52: ...e drip pan to dry before reinserting into the grill Cooking Grates Use a solution equal parts detergent and hot water just as you would for any cooking equipment A sniff brush may also be helpful in r...

Page 53: ...The cleaner will be more effective when used in the direction of the polished lines Use only clean sponges soft cloths paper towels plastic or non metal soap pads for cleaning or scouring as recommen...

Page 54: ...rs that contain acid such as bathroom cleaners grout cleaners or tub tile cleaners Don t use abrasive cleaners such as dry cleansers or soft cleansers Don t mix bleach and ammonia this combination cre...

Page 55: ...oblem Do read and follow label directions for all cleaners Do keep this information and refer to it when necessary Do not combine ammonia and household bleaches Do not use harsh cleaning agents such a...

Page 56: ...re many types of stainless steel cleaners on the market today We recommend that you clean the external and internal stainless steel components with a cleaner that is approved for 304 stainless steel a...

Page 57: ...r wire is connected firmly to the valve ignition device and electrode Make sure valve orifice is free of any debris dust or grease Make sure valve orifice is aligned inside the front hole of the brass...

Page 58: ...hile the grill is still hot you must wait for a minimum of five minutes before commenc ing re ignition this allows accumulated gas fumes to clear If all checks corrections have been made and gas grill...

Page 59: ...com 5 Insert the power cord of the new submersible pump through the flex pipe 6 Connect the power cord of the submersible pump to the barbecue outlet line 7 Connect the main power source to the barbec...

Page 60: ...OME MC 500 2002 PARTS ORDERS BARBECUE04103054 FOOT REST CHROME MC 600 2002 PARTS ORDERS BARBECUE04103052 FOOT REST CHROME MC 700 2002 PARTS ORDERS Umbrellas BARBECUE04100698 UMBRELLA MARKET GREEN 9 AL...

Page 61: ...12 Porcelain Tile Goldland TIL27000271 12 x 12 Porcelain Tile Whiteland TIL27000081 12 x 12 Porcelain Tile Atlante TIL27000281 12 x 12 Porcelain Tile Greyland TIL27000111 12 x 12 Porcelain Tile Pierin...

Page 62: ...nd and or water damage Damage caused by continued operation of the barbecue with either known or unknown problems Damage caused by direct sunlight Damage caused as a result of failure to follow the op...

Page 63: ...e authorized service agent may assess labor freight and a reasonable travel or mileage charge per service call If C A I determines that repair of a cov ered item is not feasible C A I reserves the rig...

Page 64: ...ice is required Your new Cal Flame Island Barbecue serial number is located on a metal plate inside the door below the grill on the door You will need this number to properly register your barbecue an...

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