Cal Flame Barbecue Grills Carts Owner'S Manual Download Page 4

2009 Barbecue Grills and Carts

LTR20091038, Rev. A

Saf

ety Instructions

www.calspas.com

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Never line the grill or side burners with aluminum 

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foil.

When the unit is not in use, be sure to turn off the 

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gas at the LP tank.
Do  not  install  or  operate  your  grill  unit  in  such  a 

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manner  that  the  cross  ventilation  openings  are 

blocked.    Fresh  air  must  be  able  to  pass  though 

installed  vents  to  safeguard  against  residual  gas 

accumulation.    Failure  to  allow  proper  ventilation 

may cause fire or explosion.
When  handling  LP  gas  line  and  connectors,  do 

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not allow them to come in contact with any metal 

surfaces  of  the  cart  or  cabinet.    Do  not  drop  LP 

connectors.

Do not use fuel such as charcoal briquettes in electric 

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or gas grills
Gas sources to the grill and side burners must be 

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regulated.    Do  not  operate  grill  or  side  burners  if 

regulators have been removed, fire or explosion can 

occur.

Never  leave  the  grill  and  side  burners  unattended 

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when  in  use.    When  using  pots  and  pans,  boil-

overs will cause smoking and greasy boil-overs may 

ignite.
Always use the proper size pan. Select utensils with 

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flat bottoms large enough to cover the burner. The 

use  of  under-sized  utensils  exposes  the  sides  of 

the utensils to direct contact with a portion of the 

flame. This can scorch utensils and hamper cleanup. 

Excessive  flames  on  large  stainless  steel  pots  can 

result in permanent discoloration. For best results, 

we recommend commercial quality aluminum pans 

and utensils.

Always position handles of utensils so they do not 

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extend over adjacent work areas or cooking areas. 

This reduces the risk of burns, ignition of flammable 

materials,  and  spillage  due  to  accidental  contact 

with the utensils.

Do not use water on grease fires. Never pick up a 

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flaming pan. Turn the appliance off and smother the 

flaming pan with a tight-fitting lid, a cookie sheet or 

a  flat  tray.  For  flaming  grease  outside  of  the  pan, 

smother it with baking soda or use a dry chemical or 

foam-type fire extinguisher.
Never allow clothing, pot holders or other flammable 

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materials come in contact with or be close to any 

grate, burner or hot surface until it has fully cooled. 

Never wear loose fitting or hanging garments while 

using  your  grill.  Fabric  may  ignite  and  result  in 

personal injury.
When  using  the  grill,  do  not  touch  the  grill  rack, 

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burner  grate,  or  immediate  surroundings  as  these 

areas become extremely hot and can cause burns. 

Use handles or knobs.

Only use dry pot holders and do not use a towel or 

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other bulky cloth in place of pot holders. Moist or 

damp pot holders used on hot surfaces can cause 

burns.
Do not heat any unopened glass or metal container 

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of food on the grill. Pressure may build up and cause 

the container to burst, possibly resulting in serious 

personal injury or damage to the grill.
Do not reach over your grill or any other surfaces 

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when hot or in use.

Maintenance and Repair

Spiders and other i

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nsects can nest in the burners of 

the grill and block the gas and airflow to the burner 

ports. This creates a dangerous condition that can 

result  in  a  fire  behind  the  valve  panel.  Inspect 

and  clean  the  burners  periodically  and  follow  the 

guidelines in the Cleaning and Maintenance section 

of this manual.

Unless specifically recommended in this manual, do 

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not repair or replace any part of the grill. A qualified 

technician  should  perform  all  service.  Any  repairs 

made  by  a  non-L.M.S.  approved  dealer  technician 

will void your warranty.

Storage

When your gas grill is not in use, turn off the gas at 

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the supply cy

linder.

Storage of a grill or cart indoors is permissible only if 

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the supply

 cylinder is disconnected and removed.

Precautions Regarding Children

Never leave children unattended in the area where 

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the grill is being used. Close supervision of children is 

necessary when any appliance is use near children.

Do not store items of interest to children around or 

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below the grill or cart.
Never allow children to sit or stand on any part of 

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the grill or cart.

Carts

Do not attempt to move the stainless steel cart while 

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it is hot or in use.

It  is  extremely  important  to  lock  all  caster  wheels 

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even on flat surfaces.

Do not lean, sit or stand on the stainless steel cart, 

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including the foldout work surfaces.
Do not exceed 50 pounds of weight on the foldout 

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work surfac

es.

Summary of Contents for Barbecue Grills Carts

Page 1: ...LTR20091038 Rev A 12 16 08 ...

Page 2: ...he Rotisserie 13 Cooking with a Convection Grill 14 Cooking with a Charcoal Grill 14 Turning on and off the Lights and Fan 15 Drop In Food Warmer 15 Griddle 15 Cleaning and Maintenance Drip Pan 16 Care of Stainless Steel 16 Covering Your Cart or Grill 16 After Use Care 16 Griddle 17 Drop in Food Warmer 17 Charcoal Grill 17 Light Bulb Replacement 18 Appendix Troubleshooting 19 Converting from LP to...

Page 3: ...A GFCI breaker in accordance with local codes or the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Do not use an extension cord to supply power to your Cal Flame grill or cart Such use may result in fire electrical shock or other personal injury Do not install a fuse in the neutral or ground circuit A fuse in the neutral or ground circuit may result in an electric...

Page 4: ... come in contact with or be close to any grate burner or hot surface until it has fully cooled Never wear loose fitting or hanging garments while using your grill Fabric may ignite and result in personal injury When using the grill do not touch the grill rack burner grate or immediate surroundings as these areas become extremely hot and can cause burns Use handles or knobs Only use dry pot holders...

Page 5: ... g deck or cement slab Do NOT place stainless steel carts on dirt or grass Cabinet Cut out Dimensions Your Cal Flame grill is designed for easy installation into a non combustible enclosure The supporting deck or counter must be flat and level When determining the final location of your grill adequate cross ventilation must be present to prevent gas from being trapped in the event of a leak The dr...

Page 6: ... 28 21 10 Model Number Description Width Depth Height Cut out for refrigerators cocktail centers and access doors BBQ07863P 3 Pull Out Drawer SS Refrigerator 25 22 7 8 32 WIDTH HEIGHT DEPTH BBQ07857P Propane Tank Compartment 14 16 20 BBQ08839P 18 Single Access Door 16 2 19 BBQ08839P 30 Double Access Door 28 2 19 BBQ08840P 18 18 Door and Drawer Combo 17 20 19 BBQ08840P 30 30 Door and Drawer Combo 2...

Page 7: ...t As a safety precaution remember to always leak test your grill outdoors in a well ventilated area Never smoke or permit sources of ignition in the area while doing a leak test Do not use a flame such as a lighted match to test for leaks Use a solution of soapy water Prepare a leak testing solution of soapy water by 1 mixing in a spray bottle one part liquid soap to one part water Make sure all t...

Page 8: ...irements For plumbed in LP installation use a convertible regulator and set it for LP gas Maximum line pressure for plumbed in propane is 14 WC 3 5 kPa Minimum line pressure for propane is 11 WC The grill unit must be used with the gas pressure regulator The regulator will control and maintain a uniform gas pressure in the manifold The burner orifices have been sized for the gas pressure delivered...

Page 9: ... pressure testing of the gas supply piping system at test pressures equal to or less than 0 5 psi 3 5 kPa The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 0 5 psi 3 5 kPa Your Cal Flame grill for use with natural gas comes equipped with its own regulator that MUST NOT be remove...

Page 10: ...l chassis use care in placing the grill in the island cutout to avoid hitting the transformer Remove the transformer and the metal screws from the plastic 1 bag Place the grill on a sturdy surface and tilt it back to show the 2 underside of the grill Using the metal screws attach the transformer to 3 the left side of the grill near the internal electrical connection Attach the metal plate to the o...

Page 11: ...and attach the gas lines to the grill When the gas connections are made slide the grill into the cut out If gas line connections are accessible when the grill is installed slide the grill into the cut out and then attach the gas lines Be very careful not to kink gas lines when lowering the grill or side burner into the cut out Keep your fingers away from where the grill will be supported on counte...

Page 12: ... Make sure to use gas rated tape seal when installing adapter to insure proper seal Grill Items Included with Barbecue 1 T adapter 3 8 2 2 each Hose 3 8 Fittings 3 Regulatorw Hose NOTE You will need to use a gas rated sealer on gas connectors that are not flared To Propane Tank 3 8 Fittings From Grill From Side Burner T Adapter 3 8 Threaded To side burner located underneath behind burner To grill ...

Page 13: ...idual oil may still be on the stainless steel parts of your grill Washing will reduce the possibility of discoloration We also recommend you keep your grill covered when not in use This will minimize the amount of dust and dirt that accumulates on your grill and extend the life of your grill Remember to use your Cal Flame grill safely by following these reminders It is dangerous to use barbecue gr...

Page 14: ... clockwise past the light position to HIGH You will hear a loud click as the electronic lighter produces a spark Listen for the sound of the gas igniting If the 4 burner does not light on the first try repeat immediately If the burner does not light after three 5 attempts turn the control knobs to the OFF position Wait five minutes until the gas clears before attempting to light it again Repeat th...

Page 15: ...t as it is powered by a 12 volt input located on the side of the grill connected with a stainless steel sheathed power cable To load the rotisserie rod hold the handle firmly 1 while sliding one of the fork assemblies prongs facing away from the handle onto the rod Push the rod through the center of the food then slide the other holder prongs toward the food onto the rod Center the meat on the rod...

Page 16: ...he ashtray at the bottom of 2 grill and arrange charcoal in a pyramid shaped stack Add charcoal lighting fluid according to 3 manufacturer s instructions Let it stand for about a minute to let fluid penetrate charcoal Carefully light charcoal allowing it to burn 4 approximately 15 to 20 minutes or until a light gray ash develops Leave about a one half inch space between each piece of charcoal This...

Page 17: ... the sterno fuel drawer Remove the sterno 2 fuel can holder covers Place two sterno fuel cans into the can holder Using a butane lighter or long stem match light 3 the sterno fuel For safety the rear one first Close the drawer 4 Place food to be warmed into the steamer pans 5 and cover with pan lids To extinguish the sterno fuel flame open the 6 drawer and carefully replace the fuel holder covers ...

Page 18: ...mage is found replace the burner and discontinue grill usage Upon reinstallation inspect the gas valve orifices 4 for cleanliness and condition and the location of the igniters Drip Pan The full width drip pan will collect grease from the main grill area The pan should be cleaned after every use to avoid the possibility of a grease fire Be sure to allow the drip pan to cool prior to cleaning You m...

Page 19: ... rinse thoroughly and to wipe dry to avoid watermarks Note DO NOT use oven cleaners or abrasive cleaners on enameled surfaces They may damage the finish causing accelerated wear Charcoal Grill To prevent burns or injury make sure the grill is completely cool before cleaning After initial usage areas of the grill may discolor from the grill s heat There are various stainless steel cleaners availabl...

Page 20: ...ass light 1 covers at the back of the grill Using a small screwdriver 2 gently pry the light cover away from the housing Be extremely careful prying off the light cover You may damage the light cover as a result Unscrew the two screws located at the side of 3 the white ceramic light fixture Pull the burnt bulb out of the socket 4 Light Replacement Using a tissue or small piece of paper carefully 1...

Page 21: ...wire is connected firmly to the valve ignition device and the electrode Make sure the valve orifice is free of any debris dust or grease Make sure the valve orifice is aligned inside the front hole of the burner If there is no spark at all replace the electrode or igniter wire Note Turn off the gas at the source while troubleshooting Problem Burner tube is misaligned over the orifice Solution Repo...

Page 22: ...oblem Misalignment of Igniter on Burner Solution Check for proper position of the electrode tip which should be pointing forward towards the front of the burner and free of grease to allow proper sparking The ignition wire should be connected firmly to the valve ignition device and electrode Replace the ignition wire if it is frayed or cracked With the gas supply closed and all control knobs set t...

Page 23: ...ource has been disconnected from the grill If you have a cart you do not need to remove the grill from the cart To gain access to the NG regulator For grills tilt the grill forward For barbecue carts remove the back cover Step 1 Switching the regulator behind the grill The regulator in the image below has been removed from a grill to illustrate this procedure Remove the LP gas line 1 Remove the ca...

Page 24: ... the main burner orifices 3 Remove the grates flame tamers and drip tray from the grill a Remove the cotter pins from the end of the burners The cotter pins b are accessible from underneath the grill in the back in the accessory cabinet Carefully remove the burner c Using a 6mm socket or nut driver remove the orifice for the d burner Apply a small amount of pipe compound to the orifice threads e S...

Page 25: ... tube with ignition Make sure they align perfectly Slide the stud at the other end into the locking hole Adjust the infrared burner Make sure the burner 8 is aligned and in position Install the locking pin Through the access door 9 underneath the grill find the stud to lock the burner in place Install the locking pin Make sure the locking pin is secured correctly Repeat steps 2 through 9 if you wa...

Page 26: ...y repairs To obtain service contact the selling dealer In the event the consumer is unable to obtain satisfactory customer service from the selling dealer or service agent written notification must be given to the LMS Customer Relations Department within 30 days of the reported failure There will be no charge for parts or labor on a covered item However the service agent may assess a reasonable tr...

Page 27: ...ions The Limited Warranty is void if the grill or cart has been subject to negligence alteration misuse abuse repairs by non LMS authorized representatives incorrect electrical installation acts of God and any other cases beyond the control of LMS Examples of common acts invalidating this warranty include but are not limited to Scratches caused by normal use Damage caused by extreme weather condit...

Page 28: ...arcoal Date purchased _ ______________________________________________________________________ Date installed _________________________________________________________________________ Cal Flame dealer s phone number _________________________________________________________ Cal Flame dealer s address _ ______________________________________________________________ Don t forget to register your new ...

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