Cal Flame 2009 year Owner'S Manual Download Page 7

2009 Barbecue Grills and Carts

LTR20091038, Rev. E

Installation / 

Assemb

ly

www.calspas.com

5

Gas Requirements and Connection

Gas Requirements and Connection

IMPORTANT:  The Cal Flame grill is manufactured to operate on liquid propane (LP). However, it can be 

converted to operate on natural gas (NG) by an authorized service technician. Consult your Cal Flame dealer 

for information on converting your gas grill.

Owners must not convert their grills themselves . Attempting to convert the grill from LP to NG 

may result in serious injury and will void the warranty coverage . 

If you do not have an updated filler valve on your existing propane tank, you will need to purchase one at 

your local hardware store.  Without it you will not be able to attach your tank to your Cal Flame™ grill or 

refill the tank at your local propane refill station.

Leak Testing Procedure

Perform a leak test at least once a year whether the 

gas  supply  cylinder  has  been  disconnected  or  not. 

In addition, whenever the gas cylinder is connected 

to  the  regulator  or  whenever  any  part  of  the  gas 

system is disconnected or replaced, perform a leak 

test.  

As a safety precaution, remember to always leak test 

your grill outdoors in a well-ventilated area.  Never 

smoke or permit sources of ignition in the area while 

doing  a  leak  test.    Do  not  use  a  flame,  such  as  a 

lighted  match  to  test  for  leaks.  Use  a  solution  of 

soapy water.

Prepare a leak testing solution of soapy water by 

1. 

mixing in a spray bottle one part liquid soap to 

one part water.

Make sure all the control knobs are in the OFF 

2. 

position.

Turn on the gas.

3. 

On 

a. 

natural gas systems

, turn the main feed 

valve to the grill.

On 

b. 

LP systems

, turn the cylinder valve knob 

counter clockwise one turn to open.

Apply  the  leak-testing  solution  by  spraying  it 

4. 

on  joints  of  the  gas  delivery  system.  Blowing 

bubbles in the soap solution indicates that a leak 

is present.

Stop a leak by tightening the loose joint or by 

5. 

replacing  the  faulty  part  with  a  replacement 

part  recommended  by  the  manufacturer.  Do 

not attempt to repair the cylinder valve if it is 

damaged. The cylinder must be replaced.

Turn  all  control  knobs  back  to  the  full  OFF 

6. 

position.

If you are unable to stop a leak:

Turn  all  control  knobs  back  to  the  full  OFF 

1. 

position.

 Shut off the gas supply to the grill and release 

2. 

pressure  in  the  hose  and  manifold  by  pushing 

in  and  turning  any  of  the  control  valves  one 

quarter turn counter-clockwise.

 On LP systems, remove the cylinder from the 

3. 

grill.

Call  an  authorized  gas  appliance  service 

4. 

technician or an LP gas dealer.

Do not use the appliance until the leak is corrected.

Summary of Contents for 2009 year

Page 1: ...LTR20091038 Rev E 8 18 09...

Page 2: ...nd off the Lights and Fan 17 Griddle 17 Cleaning and Maintenance Stainless Steel Care and Cleaning 18 Cleaning the Interior of Your Grill 19 Covering Your Cart or Grill 20 Light Bulb Replacement 21 Ap...

Page 3: ...GFCI breaker in accordance with local codes or the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Do not use an extension cord to supply power to your Cal Flame grill...

Page 4: ...come in contact with or be close to any grate burner or hot surface until it has fully cooled Never wear loose fitting or hanging garments while using your grill Fabric may ignite and result in person...

Page 5: ...g deck or cement slab Do NOT place stainless steel carts on dirt or grass Cabinet Cut out Dimensions Your Cal Flame grill is designed for easy installation into a non combustible enclosure The support...

Page 6: ...28 21 10 Model Number Description Width Depth Height Cut out for refrigerators cocktail centers and access doors BBQ07863P 3 Pull Out Drawer SS Refrigerator 25 22 7 8 32 WIDTH HEIGHT DEPTH BBQ07857P P...

Page 7: ...ilated area Never smoke or permit sources of ignition in the area while doing a leak test Do not use a flame such as a lighted match to test for leaks Use a solution of soapy water Prepare a leak test...

Page 8: ...ements For plumbed in LP installation use a convertible regulator and set it for LP gas Maximum line pressure for plumbed in propane is 14 WC 3 5 kPa Minimum line pressure for propane is 11 WC The gri...

Page 9: ...is the gas type the grill is manufactured for IMPORTANT Never connect the grill to an unregulated gas supply The installation of this appliance must conform with local codes or in the absence of loca...

Page 10: ...chassis use care in placing the grill in the island cutout to avoid hitting the transformer Remove the transformer and the metal screws from the plastic 1 bag Place the grill on a sturdy surface and...

Page 11: ...nd attach the gas lines to the grill When the gas connections are made slide the grill into the cut out If gas line connections are accessible when the grill is installed slide the grill into the cut...

Page 12: ...Make sure to use gas rated tape seal when installing adapter to insure proper seal Grill Items Included with Barbecue 1 T adapter 3 8 2 2 each Hose 3 8 Fittings 3 Regulatorw Hose NOTE You will need to...

Page 13: ...dual oil may still be on the stainless steel parts of your grill Washing will reduce the possibility of discoloration We also recommend you keep your grill covered when not in use This will minimize t...

Page 14: ...lockwise past the light position to HIGH You will hear a loud click as the electronic lighter produces a spark Listen for the sound of the gas igniting If the 4 burner does not light on the first try...

Page 15: ...as it is powered by a 12 volt input located on the side of the grill connected with a stainless steel sheathed power cable To load the rotisserie rod hold the handle firmly 1 while sliding one of the...

Page 16: ...at the bottom of 2 grill and arrange charcoal in a pyramid shaped stack Add charcoal lighting fluid according to 3 manufacturer s instructions Let it stand for about a minute to let fluid penetrate ch...

Page 17: ...Remove two grates left or right side and and the flame tamers the angular metal pieces covering the burners Place the Deep Fryer Helper in the grill as shown in the figure at right NOTE Never use the...

Page 18: ...THIS ACCESSORY DO NOT USE THIS ACCES SORY IN COMBINATION WITH THE GRIDDLE OR ANY OTHER ACCESSORY THAT WOULD RESULT IN MORE THAN 75 COVERAGE OF THE GRILLING AREA AS OVERHEATING CAN DAMAGE YOUR GRILL W...

Page 19: ...breaker DO NOT cut or remove the ground prong as this may result in fire electrical shock or other personal injury This electrical source provides power to the lights Using the Griddle When sliding th...

Page 20: ...nd ventilation air DISCONNECT ELECTRICAL SUPPLY BEFORE CLEANING ANY PART OF THE GRILL These instructions describe the best way to care for your stainless steel They apply to grills carts and barbecue...

Page 21: ...rom the grill by carefully lifting each burner up and away from the gas valve orifice Use a wire brush to clean the outer surface of each burner to remove food residue and dirt Clean any clogged ports...

Page 22: ...ame dealer for details The cover will help protect your cart or grill from detrimental effects of weather and environmental pollutants Never put a cover on a hot grill Allow the grill to cool before c...

Page 23: ...ss light 1 covers at the back of the grill Using a small screwdriver 2 gently pry the light cover away from the housing Be extremely careful prying off the light cover You may damage the light cover a...

Page 24: ...ire is connected firmly to the valve ignition device and the electrode Make sure the valve orifice is free of any debris dust or grease Make sure the valve orifice is aligned inside the front hole of...

Page 25: ...blem Misalignment of Igniter on Burner Solution Check for proper position of the electrode tip which should be pointing forward towards the front of the burner and free of grease to allow proper spark...

Page 26: ...hing the regulator behind the grill The regulator in the image below has been removed from a grill to illustrate this procedure Remove the LP gas line 1 Remove the cap fitting from the end of the NG g...

Page 27: ...ner orifices 3 Remove the grates flame tamers and drip tray from the grill a Remove the cotter pins from the end of the burners The cotter pins b are accessible from underneath the grill in the back i...

Page 28: ...et on 7 the burner with the gas supply valve on the grill and torch tube with ignition Make sure they align perfectly Slide the stud at the other end into the locking hole Adjust the infrared burner M...

Page 29: ...22 7 8 4 burner convection 874CP CVRBLT003 31 1 2 x 24 x 22 7 8 Charcoal 870P CVRBLT003 31 1 2 x 24 x 22 7 8 Charcoal convection 870CP CVRBLT003 31 1 2 x 24 x 22 7 8 4 burner flat 874F CVRBLT005 39 1...

Page 30: ...repairs To obtain service contact the selling dealer In the event the consumer is unable to obtain satisfactory customer service from the selling dealer or service agent written notification must be...

Page 31: ...may have regarding the warranty coverage on your barbecue Warranty Limitations The Limited Warranty is void if the grill or cart has been subject to negligence alteration misuse abuse repairs by non L...

Page 32: ...rcoal Date purchased _ ______________________________________________________________________ Date installed _________________________________________________________________________ Cal Flame dealer...

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