Cal Flame 2009 year Owner'S Manual Download Page 13

2009 Barbecue Grills and Carts

LTR20091038, Rev. E

Using 

Your Grill

www.calspas.com

11

Light Switch

Grill

Grill

Grill

Infrared Burner

Three Burner Grill and Cart

Light Switch

Grill

Grill

Grill

Grill

Infrared Burner

Four Burner Grill and Cart

Light Switch

Grill

Grill

Grill

Grill

Grill

Infrared Burner

Five Burner Grill and Cart

Infrared Burner

Light Switch

Infrared Burner 

Grill

Grill

Grill

Rear Side Burner

Front Side Burner

Three Burner Cart with Sideburner

Rear Side Burner

Front Side Burner

Grill

Grill

Grill

Grill

Grill

Infrared Burner

Infrared Burner

Light Switch

Five Burner Cart with Double Side Burners

Four Burner Cart with Sideburner

Light Switch

Grill

Grill

Grill

Grill

Infrared Burner

Rear Side Burner

Front Side Burner

Grill Knob Operation

Low

Off

High

Warning

NEVER

 cover the entire cooking or grill surface with griddles or pans. Overheating will occur and burners 

will not perform properly when combustion heat is trapped below the cooking surface.

CAUTION: 

NEVER spray water on a hot gas unit. This may damage porcelain or cast iron components.

We recommend you wash your entire grill with soap 

and water prior to lighting it for the first time. Oils 

are used during the manufacturing process and some 

residual oil may still be on the stainless steel parts 

of  your  grill.  Washing  will  reduce  the  possibility  of 

discoloration.  We  also  recommend  you  keep  your 

grill covered when not in use. This will minimize the 

amount  of  dust  and  dirt  that  accumulates  on  your 

grill and extend the life of your grill.
Remember  to  use  your  Cal  Flame  grill  safely  by 

following these reminders:

It  is  dangerous  to  use  barbecue  grills  and  side 

• 

burners in any manner other than for what it is 

designed for.
Do not use charcoal in a gas grill or side burner 

• 

or electric grill.

Do  not  heat  sealed  containers  such  as  cans  or 

• 

jars  on  grills  or  side  burners.    Explosion  may 

result  resulting  in  injury  or  death.    Any  sealed 

container, such as a pressure cooker, must have 

a  properly  operating  pressure  relieve  valve  to 

minimize explosion hazard.
Never  put  combustible  material  such  as  paper, 

• 

cloth,  or  flammable  liquids  on  your  grill  at  any 

time.    Do  not  use  grill,  side  shelves,  cabinets, 

or  any  area  around  grill  to  store  flammable 

materials.  

Never  operate  main  burners  and  rear  infrared 

• 

convection burners at the same time. Excessive 

grill  temperatures  will  result.  Never  allow  your 

grill temperatures to exceed 500° F.

Grill Controls

The  controls  shown  at  right 

are for the Cal Flame™ drop-in 

grills and stainless steel carts. 

Familiarize yourself with these 

controls before using your Cal 

Flame™ barbecue.

Read all instructions before you operate your grill .

Using Your Grill

Summary of Contents for 2009 year

Page 1: ...LTR20091038 Rev E 8 18 09...

Page 2: ...nd off the Lights and Fan 17 Griddle 17 Cleaning and Maintenance Stainless Steel Care and Cleaning 18 Cleaning the Interior of Your Grill 19 Covering Your Cart or Grill 20 Light Bulb Replacement 21 Ap...

Page 3: ...GFCI breaker in accordance with local codes or the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Do not use an extension cord to supply power to your Cal Flame grill...

Page 4: ...come in contact with or be close to any grate burner or hot surface until it has fully cooled Never wear loose fitting or hanging garments while using your grill Fabric may ignite and result in person...

Page 5: ...g deck or cement slab Do NOT place stainless steel carts on dirt or grass Cabinet Cut out Dimensions Your Cal Flame grill is designed for easy installation into a non combustible enclosure The support...

Page 6: ...28 21 10 Model Number Description Width Depth Height Cut out for refrigerators cocktail centers and access doors BBQ07863P 3 Pull Out Drawer SS Refrigerator 25 22 7 8 32 WIDTH HEIGHT DEPTH BBQ07857P P...

Page 7: ...ilated area Never smoke or permit sources of ignition in the area while doing a leak test Do not use a flame such as a lighted match to test for leaks Use a solution of soapy water Prepare a leak test...

Page 8: ...ements For plumbed in LP installation use a convertible regulator and set it for LP gas Maximum line pressure for plumbed in propane is 14 WC 3 5 kPa Minimum line pressure for propane is 11 WC The gri...

Page 9: ...is the gas type the grill is manufactured for IMPORTANT Never connect the grill to an unregulated gas supply The installation of this appliance must conform with local codes or in the absence of loca...

Page 10: ...chassis use care in placing the grill in the island cutout to avoid hitting the transformer Remove the transformer and the metal screws from the plastic 1 bag Place the grill on a sturdy surface and...

Page 11: ...nd attach the gas lines to the grill When the gas connections are made slide the grill into the cut out If gas line connections are accessible when the grill is installed slide the grill into the cut...

Page 12: ...Make sure to use gas rated tape seal when installing adapter to insure proper seal Grill Items Included with Barbecue 1 T adapter 3 8 2 2 each Hose 3 8 Fittings 3 Regulatorw Hose NOTE You will need to...

Page 13: ...dual oil may still be on the stainless steel parts of your grill Washing will reduce the possibility of discoloration We also recommend you keep your grill covered when not in use This will minimize t...

Page 14: ...lockwise past the light position to HIGH You will hear a loud click as the electronic lighter produces a spark Listen for the sound of the gas igniting If the 4 burner does not light on the first try...

Page 15: ...as it is powered by a 12 volt input located on the side of the grill connected with a stainless steel sheathed power cable To load the rotisserie rod hold the handle firmly 1 while sliding one of the...

Page 16: ...at the bottom of 2 grill and arrange charcoal in a pyramid shaped stack Add charcoal lighting fluid according to 3 manufacturer s instructions Let it stand for about a minute to let fluid penetrate ch...

Page 17: ...Remove two grates left or right side and and the flame tamers the angular metal pieces covering the burners Place the Deep Fryer Helper in the grill as shown in the figure at right NOTE Never use the...

Page 18: ...THIS ACCESSORY DO NOT USE THIS ACCES SORY IN COMBINATION WITH THE GRIDDLE OR ANY OTHER ACCESSORY THAT WOULD RESULT IN MORE THAN 75 COVERAGE OF THE GRILLING AREA AS OVERHEATING CAN DAMAGE YOUR GRILL W...

Page 19: ...breaker DO NOT cut or remove the ground prong as this may result in fire electrical shock or other personal injury This electrical source provides power to the lights Using the Griddle When sliding th...

Page 20: ...nd ventilation air DISCONNECT ELECTRICAL SUPPLY BEFORE CLEANING ANY PART OF THE GRILL These instructions describe the best way to care for your stainless steel They apply to grills carts and barbecue...

Page 21: ...rom the grill by carefully lifting each burner up and away from the gas valve orifice Use a wire brush to clean the outer surface of each burner to remove food residue and dirt Clean any clogged ports...

Page 22: ...ame dealer for details The cover will help protect your cart or grill from detrimental effects of weather and environmental pollutants Never put a cover on a hot grill Allow the grill to cool before c...

Page 23: ...ss light 1 covers at the back of the grill Using a small screwdriver 2 gently pry the light cover away from the housing Be extremely careful prying off the light cover You may damage the light cover a...

Page 24: ...ire is connected firmly to the valve ignition device and the electrode Make sure the valve orifice is free of any debris dust or grease Make sure the valve orifice is aligned inside the front hole of...

Page 25: ...blem Misalignment of Igniter on Burner Solution Check for proper position of the electrode tip which should be pointing forward towards the front of the burner and free of grease to allow proper spark...

Page 26: ...hing the regulator behind the grill The regulator in the image below has been removed from a grill to illustrate this procedure Remove the LP gas line 1 Remove the cap fitting from the end of the NG g...

Page 27: ...ner orifices 3 Remove the grates flame tamers and drip tray from the grill a Remove the cotter pins from the end of the burners The cotter pins b are accessible from underneath the grill in the back i...

Page 28: ...et on 7 the burner with the gas supply valve on the grill and torch tube with ignition Make sure they align perfectly Slide the stud at the other end into the locking hole Adjust the infrared burner M...

Page 29: ...22 7 8 4 burner convection 874CP CVRBLT003 31 1 2 x 24 x 22 7 8 Charcoal 870P CVRBLT003 31 1 2 x 24 x 22 7 8 Charcoal convection 870CP CVRBLT003 31 1 2 x 24 x 22 7 8 4 burner flat 874F CVRBLT005 39 1...

Page 30: ...repairs To obtain service contact the selling dealer In the event the consumer is unable to obtain satisfactory customer service from the selling dealer or service agent written notification must be...

Page 31: ...may have regarding the warranty coverage on your barbecue Warranty Limitations The Limited Warranty is void if the grill or cart has been subject to negligence alteration misuse abuse repairs by non L...

Page 32: ...rcoal Date purchased _ ______________________________________________________________________ Date installed _________________________________________________________________________ Cal Flame dealer...

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