CAL Controls CAL 9900, Installation And Operating Manual

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9 INSTALLATION : IMPORTANT SAFETY INFORMATION PLEASE REVIEW
Designed for use: UL6 l O l 0-1-Within
Installation
Categories II and Ill environment and
polution degree 2.
To ovoid possible hazards accessible
conductive ports of final installation should
be protectively earthed in accordance
with UL6 l010 for Closs 1 equipment.
Output wiring should be within o grounded
cabinet. Sensor sheaths should be bonded
to ground or not be accessible.
Live ports should not be accessible
without use of o tool.
10
INSTALLATION
1 0 . 1 ELECTRICAL INSTALLATION
CAUTION RISK OF ELECTRICAL
&
SHOCK.
1.
Check controller label is the
correct supply voltage for your
application.
2. Connections ore shown on the
socket label.
3. For connection to socket use. 250
Foston receptacles provided in
accessory kit.
4. Recommended wire size for mains
voltage and outputs 32/0.2 l .Omm
2
(18 AWG 0 . 04 · 2) rated to 6 Amps/
300V ot 70 2 c.
5. For use with 2 wire RTD on external
link is required between connections
3 ond 5.
It is the responsibility of the installation
engineer to ensure that this equipment's
compliance to UL6 l010 is not impaired when
fitted to the final installation and to use this
equipment as specified in this manual.
failure to do so may impair the protection
provided. Follow wiring diagrams and
regL!lotions.
NEUTRAL
1. CONFIGURATION
All functions ore front key selectable.
it is the responsibility of the installing
engineer to ensure that the
confi�uration is safe. Remove the
function lock link to protect critical
functions from tamper i ng .
2. ULTIMATE SAFETY ALARMS
Normal safety advice: Do not use SP2
as the sole alarm where personal
injury or damage may be caused by
equipment failure.
10 . 2 MECHANICAL
1. Prepare a l/16 DIN panel cut out:
45 x 45mm +0.6 -0
1, 77 • X 1,77 • +0.02 -0
2. Remove the socket. pressing in the
lock buttons
3. Slide the controller into the cul out
4. Fit the mounting clip see fig. pressing
it firmly against the panel. jacking
screws optional
5. Plug on the socket
6. After installation remove and discard
the protective front window label
7. Cleaning · if required wipe with
damp cloth (water only)
6. IMPORTANT. It is recommended that
interference suppressors ore fitted
across relay contacts to prolong relay
life.
11
ERROR MESSAGES
APPLICATION FAULTS
Fuses: 250VAC rated, time lag type to IEC 127.
12 9900
SPECIFICATION
mrn(ttn)
"""Q'11380Q
(13oUl
EEi Sensor Check sensor Self
burnout
cleonng
EE2. RTD/PnOO Check sensor
Self
short
clearing
EE3 LBA Loop Check control Latches·
break loop Reset
EE5 Outside time limit Latches: Reset
EE6 0/shoot exceeds limit Latches: Reset
EE7 Unable to run Autotune.
SPl in ON/OFF mode
Replace unit if it persists
SOFTWARE FAULTS
EE& Calibration data error
EE9 System error
PRESS 'YA together to reset latched
message
WARRANTY
West Control Solutions warrant this
prOduct free of defects In
workmanship and matertals for thr-
(3) years from date of purcha ..
1. Should the unit malfunction. return it to the
factory. If defective it will be repaired or
replaced at no charge
2. There are no user-serviceable parts in this unit.
This warranty is void if the unit shows evidence
of being tampered with or subjected to
excessive heat. moisture. corrosion or other
misuse
3. Companents which wear. or damage with
misuse. are excluded
e.g. Relays. SSR
4. To comply with this warranty the installation
and use must be by suitably qualified
personnel
5. West Control Solutions shall not be
respansible for any damage or loss to other
equip­ment howsoever caused. which may
be , experienced as a result of the
installation or use of this product. West Control
Solutions liability for any breach of this
agreement shall not exceed the purchase
price paid
INPUTS
See a Function 16 for Range Table
Thermocouple - 9 types
J lron/Constantan
K Chrome!/ Alumel
L Fe/Konst
N NiCroSil/NiSil
E Chromel/Con
T Copper /Con
R Pt • 13% Rh/Pt
S Pt • 10% Rh/Pt
B Pt· 30% Rh/
Pt· 6% Rh
Fig. 6
CONTROL CHARACTERISTICS
SPI PID Parameters Field selectable
Prop band/Gain 0.5-100% CR
Prop cycle-time
0.05-81s or ON/OFF
Integral time/Reset 0.2-43m or OUT
Derivative time/Rote 1 .0·255s or OUT
DAC approach control 0.5-9.0 x PB
Standards: lPTS 68/DIN 43710
(ON/OFF Hysteresis 0.25-50£CR)
linearity: 5 • 95% sensor range .. e a
GENERAL
J/K/l/N/E ±1
°
C. T ±2
°
C. B ±6
°
C>500 ° C Supply Voltage·
R/S0-300
°
C ±5
°
C.300-1600
°
C ±2
°
C
.
CJC Rejection: 20:l (0.05
°I
°
C) typical
External resistance: 100 0 maximum
Resistance thermometers
RTD/PTlOO 2 wire (opt i onal 3 wire)
DIN 43760 100
o
0 ° c1138 . 5
o
100°c Pt
Linear proceaa Inputs: 0-20mV
I
4-20mV
linearity: ±1.5% lmpedence 100k O min
Appllcable to all Inputs
SR-sensor range. CR - conf i gured range
Calibration accuracy: ±0 . 25% SR ± l
°
C
Sampling frequency: Input 3Hz. CJC 5sec
Common mode rejection: Negligible
effect up to 140dB. 240V. 50-60Hz
Series mode rejection: 60dB. 50-60Hz
Temperature coefficient: lS()ppm/ ° C SR
Reference conditions: 22 ° C :!: 2 ° C.
115/230V ± 5%. after 30m settling time
OUTPUTS
OUTPUT MODULE - Dual standard
Main output: SPl
Relay standard:
5A/250Voc resistive
SPDT/Form C
SSd-optional:
5V /25mA non-isolated
Alarm/Cool channel output: SP2
Relay-standard:
3A/250Voc resistive
SPDT/Form C
SSd-optional: 5V /25mA non-isolated
9900
Controller output module · types
SPl output SP2 115V code 230V
Relay
Relay 991.llC/F 99l.12C/F
Relay
SSd 991.21C/F 99l.22C/F
SSd Relay 992.llC/F 992.12C/F
SSd SSd
992.21C/F 992.22C/F
Relay
991.0lC/F 991.02C/F
SSd 992.0lC/F 992.02C/F
115V or 230V ± 15%
50·60Hz6VA
(link selectable)
Digital LED Display: 3V2 digit 10mm high.
High br i ghtness green ..
Error indicator: 3 step LED .
Output LEDs:
SPl Green SP2 Amber.
Keypad: 4 Elastomeric Buttons.
ENVIRONMENTAL
Humidity:
Altitude:
Installation:
Pollution:
Safety:
Protection:
Mox. 80%
Up to 2000M
Categories II and Ill
Degree II
UL61010-1 Edition 3
IP54 (with gasket)
Ambient: 0 . 50 C (32-130
EMC Emission: EN61326-1:2013,
FCC/CFR 47 Part 15B and Part 18
EMC Immunity:
°
EN61326-1:2013
°
F )
Mouldings: Flame Retardent Polycarbonate
•• •
West Control Solutions
policy
of continuous
development may couse detail chonges to
the
enclosed information. E&OE
Output 1
Output 1
Output 2
Output 2
AUTOTUNE AT/PT TUNING CYCLE FAULTS
Autotune run is aborted
: Previous values are retained
Class B.
Table 1.
Latches: Reset
h onscreen is manual heat %, See function 0.