background image

Press and hold

and use the 

▲ 

or 

▼ 

buttons to select from the choices 

RlySSd 

or

AnLG

depending on the model supplied. SP2 and SP3 outputs will be automatically

allocated. (See output options table on page 8).

4

To enter initial configuration into controller memory

Press and hold

both 

▲ 

and 

▼ 

buttons for 3 seconds. The display will now read 

PArK

and measured variable (e.g. ambient temperature 23°). 

PArK

is displayed because a

setpoint has not yet been entered.

To display setpoint units

Press and hold 

The displays will now read 

unit 

(eg. 

°C

) and 

0

To enter setpoint
Press and hold

and use 

▲ 

button to increase or 

▼ 

button to decrease the reading and

scroll to required setpoint value. (The digit roll-over rate increases with time).

THE CONTROLLER IS NOW OPERATIONAL

WITH THE FOLLOWING FACTORY SETTINGS

P

roportional band/Gain

10ºC/18ºF/100 units

I

ntegral time/Reset

5 mins

D

erivative time/Rate

25 secs

Proportional cycle-time

20 secs 

(Typical setting for relay output)
DAC Derivative approach control

1.5

(Average setting for minimum overshoot)

Note:

For more precise control or for non temperature applications where a 

Linear input

transducer is being used, the controller may need to be tuned to the process.
Please refer to the following section on AUTOTUNE.

AUTOTUNE

This is a single shot procedure to match the controller to the process. Select either 

Tune

or

Tune at Setpoint

from the criteria given below.

The 

Tune

program should be used for applications other than those listed under 

Tune at

Setpoint

below. The procedure will apply disturbances when the temperature or process

reaches 75% of the setpoint value, causing overshoot which is monitored in order to adjust
the 

DAC

overshoot inhibit feature. Care should be taken to ensure that any overshoot is safe

for the process.

The 

Tune at Setpoint

program is recommended when:

The process is already at setpoint and control is poor

The setpoint is less than 100°C in a temperature application

Re-tuning after a large setpoint change

Tuning multi-zone and/or heat-cool applications.

Notes

DAC

is not re-adjusted by Tune at setpoint. 

Proportional Cycle Time

can be pre-

selected before running the Autotune program. (see page 5).

GETTING STARTED

After power-up the controller requires programming with the following information:

Type of Sensor

(See list of sensors p.22)

Operating unit

°C °F bAr PSi Ph rh SEt

Allocation of Output Device to SP1/SP2

(Relay / SSd) or analogue. SP3 is always relay.

Setpoint

When the above information has been programmed into the controller it will be
operational with factory PID settings.

INITIAL SET-UP

On power-up the controller will display the self test sequence followed by the initial
display 

inPt : nonE

1

Select input sensor.

Press and hold

and use the 

or 

buttons to scroll through the sensor selection

list until the correct sensor is displayed. Release the buttons. The display will now read
selected sensor type e.g.

inPt : tCS 

(type S thermocouple).

Press

once

The display will now read

unit : nonE

LINEAR INPUT

When 

Linear Input

is selected, the display resolution of the 

setpoint

and many other

functions will be changed from the setting previously made at 

di.SP

in Level 2, to that set

at 

dECP

in Level A. 

It is therefore recommended that on completion of the 

Initial Set-up

the 

Linear Input

settings in Level A be completed before moving on to configure Levels 1, 2 and 3. (see
Set-up Procedure page 6).

2

Select operating unit.

Press and hold

and use the 

or 

▼ 

buttons to scroll through the unit selection list

until the correct unit is displayed. Release the buttons. The display will read selected
unit e.g. 

unit : °C

Press

once

The display will now read

SP1.d : nonE

3

Select SP1 (Main setpoint output device)

Analogue output

The allocation of the analogue output to 

SP1

automatically overrides the default

proportional cycle time

setting of 20 seconds. Where the analogue output is

allocated to

SP2

, the default 

CyC.2

setting 

on/off

must be manually changed in

Level 1

to a 

time proportioning

setting to enable the analogue output to operate in

proportional control mode

.

4

English

Summary of Contents for CAL 9500P

Page 1: ...Users Manual CAL Controls CAL 9500P Programmable Process Controller E n g l i s h F r a n ç a i s D e u t s c h I t a l i a n o E s p a ñ o l ...

Page 2: ...play Setpoint value or program selection Green LED Setpoint 1 output indicator Upper Red LED Setpoint 2 output indicator Lower Red LED Setpoint 3 output indicator Green Display Process variable or Function Option ADJUSTMENTS To enter or exit program mode Press together for 3 seconds To scroll through functions Press or To change levels or options Press together or together To view setpoint units P...

Page 3: ...sec 25 sec Derivative approach 0 5 to 5 0 x bAnd 1 5 Cycle time or on off On off 0 1 to 81 sec 20 sec Offset manual reset 0 to 50 x bAnd In t off Setpoint lock SP1 Off on Adjust SP2 setpoint sensor full scale or full scale SP2 prop band Gain Hyst 0 1 deg to 100 sensor f s 2 C 3 6 F SP2 Cycle on off On off 0 1 to 81 sec Program number 1 to 31 Run program oFF on hoLd dEL inS CoPY PStE Power failure ...

Page 4: ...plication Re tuning after a large setpoint change Tuning multi zone and or heat cool applications Notes DAC is not re adjusted by Tune at setpoint Proportional Cycle Time can be pre selected before running the Autotune program see page 5 GETTING STARTED After power up the controller requires programming with the following information Type of Sensor See list of sensors p 22 Operating unit C F bAr P...

Page 5: ...o operate as an alarm from SP2 A in Level 2 and set the alarm setting in SEt 2 Level 1 Configure SP3 alarm mode SP3 A and setting SEt 3 in Level A The alarms will be individually triggered when the process value changes according to the options listed below dV hi Rises above the main setpoint by the value inserted at SEt 2 3 dV Lo Falls below the main setpoint by the value inserted at SEt 2 3 BAnd...

Page 6: ...t range 10 to 50 mV using multiplier of 2 5 When using a transducer with an output less than 4 20mA the input maximum and minimum mV values can be calculated using the same multiplier Models with 0 to 5V input use an internal resistor to spread the signal across the input range 0 to 50 mV using a divider of 100 Where a transducer provides a smaller output the input maximum and minimum values can b...

Page 7: ...St 0 to C F units 0 SP1 offset manual reset 50 bAnd Applicable in proportional and ON OFF mode with integral disable Int t oFF SP LK oFF on Lock main setpoint Locks the setpoint preventing unauthorised adjustment SP2 OPERATING PARAMETERS see page 6 Function Options Factory settings shown in brackets SEt 2 0 to C F units Adjust SP2 setpoint Deviation Alarms DV hi DV Lo bAnd 25 sensor maximum Full s...

Page 8: ...tion of using the analogue output for Re transmission Select bAnd or bnd 2 value in LEVL 1 to equal the full range setting in LEVL A and if using SP1 output set int t and dErt t in LEVL 1 to off Example Set Up using a Model 95B11P to Re transmit the 4 20 mA input scaled 0 to 100 units SP1 relay is used as the control output and SP2 analogue output is used for re transmission Note Read in conjuncti...

Page 9: ...d through UEr in level 3 Press and hold and for 10 seconds Enter level 4 at Lock release and together Display reads LoCK nonE Program security using Lock nonE Select from three Lock options Press and hold press to index LEV 3 locks level 3 4 A and C when fitted LEV 2 locks level 2 3 4 A and C when fitted ALL locks all functions including C when fitted Note Any locked functions and options can stil...

Page 10: ...r Input option has been selected the setting here over rides the scale resolution setting di SP in Level 2 and will affect the following display readings Level A An hi An Lo Set 3 hYS 3 Level 1 bAnd ofSt SPrr SEt2 bnd 2 Level 2 hiSC LoSC Level 3 SPAn ZEro rEAd tECh SP3 SETTINGS SP3 A nonE dV hi dV lo bAnd FS hi FS Lo EoP Main SP3 operating mode SP3 b nonE LtCh hoLd Lt ho Subsidiary SP3 operating m...

Page 11: ...nto another that it will replace For safety reasons three modes of recovery from a power failure are available These either automatically Re start the Program from the beginning Continue it from where it stopped or Hold it waiting for a user re start Either one or both of the two auxiliary outputs can be configured as Event outputs Engaging the Holdback feature will temporarily halt Setpoint rampi...

Page 12: ...ss once then use to select the required program number from the PrOG list Press again once then use to select the run on option Press and hold for three seconds to exit configuration mode and run the program Run Hold Toggle Feature Press and hold for 3 seconds to hold the program Press again and hold for 3 seconds to run the program Note Level P is read only while a program is active To run a stop...

Page 13: ... 3 SEG 4 SEG 5 PROG 3 SEG 1 SEG 2 SEG 3 SEG 4 STOP 30 SPRR 55 T SP 30 EXAMPLE PROGRAM Temp Time See segment configuration of this program detailed on page 18 Ramp Function Rate 105 deg hour Target setpoint 137 deg Ramp Function Rate 55 deg hour Target setpoint 30 deg Loop Function Number of repeat program cycles 1 Step Function Target setpoint 85 deg Soak Function Interval 45 mins E n g l i s h ...

Page 14: ...ed program Paste only appears after a program is copied To add new program press once Add new programs at top of existing menu Select the required program number Default 1 Memory used Select program mode of operation Default off Power failure recovery position Default reset Select the starting point of program after power up Default PV Ramp rate time units adjustment Default hour ST V SP Options s...

Page 15: ...3 To select operational mode of each segment Default Ramp SINT 10 PCYC 1 SUB P NONE SPRR 100 Important note Up button must be used after selecting the segment type to confirm it s selection Adjusts ramp rate Default 100 Soak time in minutes or continue Default 10 Define the program number called Default none Set Numbers of re cycles 1 to 999 unless full Or continuous Default 1 Returns to SEG T SP ...

Page 16: ...ed at Call above Edit dEL Delete segment Edit inS Insert new segment FUNCTION LIST LEVEL P PROGRAMMER LEVEL P Access Level P from Level 1 Press and hold Function Settings Factory settings shown in brackets Press or to change Press or to change ProG Program number 1 Add new programs 1 to 31 run Run Program oFF Program not running on Run program hoLd Pause program Edit dEL Delete program Edit inS In...

Page 17: ... 2E 3E SP2A and SP3A energised to mark event 2d 3E SP2A de energised SP3A energised to mark event To Return to LEVL P Press and hold To Read Programmer memory used USEd Press and together in LEVL P ProG 1 1 100 Memory Allocation Table Segment type Memory required Ramp 4 Bytes Ramp with Holdback 5 Bytes Soak 2 Bytes Step 3 Bytes Loops 1 3 1 Byte Loops 4 2 Bytes Call 1 Byte Event Output 1 Byte Progr...

Page 18: ...37 T SP 85 T SP 30 HB V OFF E OP NONE PROG 3 Program settings for functions run FAiL St U and SPru not shown are all set to Default Program Segment Configuration See Program 3 illustrated on page 13 KEY OR TO VIEW FUNCTIONS Program Edit Function Make copy of Program 1 and paste as new Program 2 KEY OR TOGETHER TO VIEW OR CHANGE SETTINGS Arrows drawn thus signify several key operations Programmer f...

Page 19: ...ved when handling the controller outside it s sleeve DIMENSIONS Bezel Behind Panel Overall Behind panel Width Height Width Height Length Length 51 0 51 0 44 8 44 8 116 2 106 7 Dimensions in mm includes gasket ELECTRICAL INSTALLATION See important Safety Information page 20 OUTPUT DEVICES WARNING Three types of output device may be factory fitted to the controllers and users must choose how to allo...

Page 20: ...uctors simultaneously A clear instruction shall be provided not to position the equipment so that it is difficult to operate the disconnecting device EMC Immunity EMC immunity may be improved by fitting large Ferrite cores around the sensor cables at the point where they enter the cabinet and an earth bond is recommended TYPICAL APPLICATION In this example the load temperature is monitored by a te...

Page 21: ...des 9 5 P B 9 5 P C 9 5 P D RTD PT100 3 wire OUTPUT HARDWARE OPTIONS TERMINATIONS 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 20 21 22 23 24 17 18 19 SSd SSd SSd AnLG AnLG SSd Model Output Codes 9 5 1 1 1 P 9 5 0 0 1 P 9 5 2 2 1 P 9 5 B 1 1 P 9 5 C 1 1 P 9 5 D 1 1 P 4 20mA 0 5V 0 10V 9 5 B 2 1 P 9 5 C 2 1 P 9 5 D 2 1 P 4 20mA 0 5V 0 10V Relay 1 S...

Page 22: ... range 0 to 50mV Applicable to all inputs SM sensor maximum Calibration accuracy 0 25 SM 1 C Sampling frequency input 10Hz CJC 2 sec Common mode rejection Negligible effect up to 140dB 240V 50 60Hz Series mode rejection 60dB 50 60Hz Temperature coefficient 50ppm C SM typical Reference conditions 22 C 2 C rated voltage after 15 minutes settling time Output devices check configuration SSd1 and SSd2 ...

Page 23: ...oid if the unit shows evidence of being tampered with or subjected to excessive heat moisture corrosion or other misuse 3 Components which wear or damage with misuse are excluded e g relays 4 CAL Controls shall not be responsible for any damage or losses however caused which may be experienced as a result of the installation or use of this product CAL Controls liability for any breach of this agre...

Page 24: ...44 0 1462 436161 Fax 44 0 1462 451801 email support cal controls co uk http www cal controls com CAL Controls Inc 1117 S Milwaukee Avenue Libertyville IL 60048 USA Tel 847 680 7080 Fax 847 816 6852 email sales cal controls com http www cal controls com 33022 02 0901 000M18 1 ...

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