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Oil has started leaking from the fork

This can happen if the bike is stored for too long without being ridden. When 
the suspension is static for too long, the gasket in-between the moving pipes 
can dry out. If this happens, wipe the oil off, test the suspension to see if it 
works normally and see if the leaking disappears. If it doesn’t, get in contact 
with CAKE directly.

Theres play between the front suspension and the frame

This is due to the that the headset is not tightened properly/has become loose. 

Put the bike on a stand. Start with unscrewing the 4 screws on the upper 
triple clamp so they become loose (don’t unscrew completely). Push the 
lower triple clamp upwards so the head tube gets full contact with the frame. 
Loosen the headset bolt just a bit before tightening it hard. Tighten the screws 
on the upper triple clamp and test the suspension to see if the play is still 
there. Repeat if necessary. Get in contact with CAKE if the issue doesn’t 
resolve after the actions above. 

5.6 Tools

To properly maintain and to keep you Kalk in mint condition, we always 
recommend you to use quality tools and to handle the bike with care. If you 
feel unable to do needed maintenance, please get in touch with someone 
who has the proper experience.
 
For the Kalk, CAKE recommends you to buy and use the following tools

• Hex keys in mm, 1-10 mm
• Screwdriver.
• Torx keys, T7-T45.
• Rubber hammer.
• Wrench kit in mm.
• Tire iron.
• Pressurized air pump.
• Air pump, forks.
• Multimeter.
• Spoke wrench.
• Bleeding kit for brake fluids.

Summary of Contents for Kalk OR

Page 1: ...KalkOR Manual...

Page 2: ...lity To optimize the performance and benefits for an off road motorbike with an electric drivetrain establishing a new category we needed to start from scratch Every little detail hard and software ha...

Page 3: ...g 2 5 Specifications 3 Regular inspection and Maintenance 3 1 Before each ride 3 2 Service table and Service intervals 3 3 Wheels and Tires 3 4 Handlebar and Cockpit 3 5 Suspension 3 6 Drivetrain and...

Page 4: ...eatures 1 2 Unpacking You will receive your CAKE Kalk in a cardboard box To ensure that the unpacking process is smooth and that you don t damage the Kalk or yourself make sure to go to www ridecake c...

Page 5: ...iding When riding a CAKE bike for the first time there are a few things to consider The bike has an electric motor with instant torque and a primary drive with no gears which means you have all the po...

Page 6: ...front brake is located on the handlebar and there is no foot brake The rear brake is located on the left side of the handlebar and the front brake is located on the right side of the handlebar Kill s...

Page 7: ...people are pulling the throttle while expecting a turned off bike Dashboard The dashboard on the stem is the bikes control panel Here you can see the bikes SOC state of charge Ride mode Brake mode and...

Page 8: ...ist of indicated states The most upper thing has the most prior visualization on dashboard Warning LED Battery SOC Brake mode Power mode Service interval 1 is activated Service interval 2 is activated...

Page 9: ...e mode 3 Hard engine break When releasing the throttle the bike will slow down significantly This could be uncomfortable for novice riders as the braking is quite hard This brake mode is best suited f...

Page 10: ...2 screws found under the saddle with a 5 mm Allen key When the saddle is removed check that the battery is screwed down with the two screws properly so it s secure and has no play Make sure that the b...

Page 11: ...ike 2 4 Charging When charging the bike do the following steps ALWAYS read the charging manual before charging 1 Make sure that the battery is connected to the bike 2 Disconnect the kill switch 3 Turn...

Page 12: ...r properties 2 5 Specifications Top speed 80 Km h Torque 42 Nm Power 11 kW Ratio 12 80 direct drive Battery capacity 50 Ah Wheel size 24 Bicycle Fork 38 mm hlins CAKE specific Travel 203 mm 3 Regular...

Page 13: ...bearings x Check rear wheel bearings x Check screws on brake disc front rear x Check screw on rear sprocket x Check rear sprocket for damage x Check screw on motor sprocket x Check motor bearing x Che...

Page 14: ...ride You will find that the spokes keep nicely tightened because they are now settled in the hub and rim Now your CAKE wheels are ready to race Keep checking your spokes regularly By checking regularl...

Page 15: ...ten the 4 stem bolts to 10 Nm 4 Ensure to tighten the upper and lower bolts equally Check that the gap A between the upper and lower stem is equal See Fig 1 3 5 Suspension Linkage Read the hlins manua...

Page 16: ...out Look in the window to see that there is enough brake fluid in the brake housings on the handlebar Make a brake test to check that both the front and rear brake works properly 4 Remove and Installa...

Page 17: ...he top of the battery by unscrewing the latch on the connector and pull the battery apart When connecting the battery connector again make sure that the connector from the bike is stowed away so it is...

Page 18: ...mended to use pressurized air a bucket of water together with a cloth and brush When cleaning the chain use chain cleaner and scrub the chain with a brush Repeat the cleaning before drying the chain a...

Page 19: ...you can t find what you are looking for or have any questions please get in contact with CAKE directly 5 5 Troubleshooting If your bike isn t working properly please read the following use cases to fi...

Page 20: ...rger under chapter 2 Charging Check the small fuse on the charger Change to a new one if necessary If the charger does not work as usual Get in contact directly with CAKE describing the issue in detai...

Page 21: ...wer triple clamp upwards so the head tube gets full contact with the frame Loosen the headset bolt just a bit before tightening it hard Tighten the screws on the upper triple clamp and test the suspen...

Page 22: ...rvice ridecake com For general questions and information get in contact with us at hello ridecake com www ridecake com CAKE 0 Emission AB Hammarby Fabriksv g 43 120 33 Stockholm Sweden This manual is...

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