background image

Upper Frame Assembly

Item

Description

P/N

Qty.

Item

Description

P/N

Qty.

1

Upper Frame

05-400

1

31

Cadman Serial Number tag

40-238

1

2

Indexer Shield

05-605

1

32

Decal, "Caution-Do Not Operate w/o... "

40-051

1

3

Fuel Tank

40-017

1

33

Decal, "Warning - Pinch Point"

40-289

1

4

Vented Gas Cap

40-017-A

1

34

Decal, "Danger!-Rotating Drum"

40-287

1

5

Fuel Tank Strainer

40-HDA-16955ZE1000

1

35

Decal, "Important-Grease Indexer ..."

40-115

1

-

14mm O-Ring (not shown)

40-HDA-91353671004

1

36

Decal, "Gasoline"

40-039

1

6

Neoprene Fuel Line, 3/16"

40-066

12"

37

Decal, 4000XL Left Side Panel 

40-281-4000XL

AR

7

Copper Fuel Line, 1/4"

40-156

32"

-

Decal, 4500 Left Side Panel 

40-281-4500

AR

8

Tank Cushion

40-093-20

2

-

Decal, 5000 Left Side Panel 

40-281-5000

AR

9

Viration Isolator

40-095

1

-

Decal, 4000XL Right Side Panel 

40-280-4000XL

AR

10

Bearing Cap

05-617

2

-

Decal, 4500 Right Side Panel 

40-280-4500

AR

11

Anti-Rotation Plate

05-621

2

-

Decal, 5000 Right Side Panel 

40-280-5000

AR

12

Pillow Block Bearing, 5 1/2"

40-335

1

13

Bearing Retainer Plate

05-622

1

14

Idler Sprocket

10-SPT-5017IDLER

2

15

Nylon Clamp, 1/4"

40-149

2

16

Tek Screw, 1/4" x 1" Lg.

90-SCR-TEK025X100

4

17

Bolt, 5/16" x 3/4" Lg.

90-BLT-03118X075

4

18

Bolt, 3/8" x 1 1/2" Lg.

90-BLT-03816X150

1

19

Bolt, 5/8" x 1 1/2" Lg.

90-BLT-06311X150

1

20

Bolt, 5/8" x 2 1/4" Lg.

90-BLT-06311X225

2

21

Bolt, 5/8" x 3" Lg.

90-BLT-06311X300

2

22

Bolt, 7/8" x 2 1/2" Lg. Gr. 8

90-BLT-08809X250

2

23

Lockwasher, 5/16"

90-WSR-LOC031

4

24

Lockwasher, 5/8"

90-WSR-LOC063

4

25

SAE Flatwasher, 5/16"

90-WSR-SAE031

4

26

SAE Flatwasher, 3/8"

90-WSR-SAE038

2

27

SAE Flatwasher, 5/8"

90-WSR-SAE063

7

28

SAE Flatwasher, 7/8"

90-WSR-SAE088

2

29

Locknut, 3/8" - 16

90-NUT-LOC03816

1

30

Locknut, 5/8" - 11

90-NUT-LOC06311

1

22-07-09

 23

Summary of Contents for 4000XL WIDE BODY

Page 1: ...4000XL 4500 5000 WIDE BODY SERIES CADMAN TRAVELLER OPERATOR S and PARTS MANUAL 2001 EDITION...

Page 2: ......

Page 3: ...essories The sole obligation to CADMAN POWER EQUIPMENT LIMITED under this warranty is limited to the repair or replacement of any part it manufactured which in the judgment of CADMAN POWER EQUIPMENT L...

Page 4: ......

Page 5: ...5 Each Use Daily After First 25 Hours Every 50 Hours Every 100 Hours Every 250 Hours 6 Before Storing Before Start Up Lubricants Field Preparation and Operating Tips 7 When Applying Liquid Manure 8 F...

Page 6: ......

Page 7: ...this machine and the safety of operators and spectators whether invited or not 5 Register your machine to validate the warranty Complete and mail the registration card accompanying this manual within...

Page 8: ...tion KEEP ALL SPECTATORS at a safe distance STAY CLEAR of high pressure supply lines especially when first pressurizing the system DO NOT remove or alter any of the shielding from this machine BE CERT...

Page 9: ...ribed in the Required Main tenance section of this manual The shielding MUST be immediately re installed BEFORE putting the machine back in service STABILIZER LEGS All Cadman Travellers are equipped w...

Page 10: ...r adding additional weight to the gun cart frame The gun cart should be ad justed to the widest track width that row spacing will allow This will provide greater stability for the gun cart With gun fl...

Page 11: ...ne oil level and air filter condi tion 2 Check to be sure that the indexer drive button and connecting link are in good condition In sure that the slide rails are well greased see illustration 3 Check...

Page 12: ...pare the Honda engine for storage See the storage instructions provided in the Honda engine manual BEFORE START UP After long term storage 1 Review this manual to refresh your memory regarding the pro...

Page 13: ...ally The side to side movement of the cart should be no more than the width of the cart s rear wheels 2 If you typically hill your row crops and plan to leave open travel lanes hill and cultivate your...

Page 14: ...ntake rate of some soils Great potential benefit lies in using the nutritional value of the product being applied to replace some or all of the traditional chemical fertilizer used Application timing...

Page 15: ...tacked together all across the base layer of hose Check the position of the hose guide in relation to the hose If the hose does not travel straight through the hose guide and lay snugly against the dr...

Page 16: ......

Page 17: ...jacks WRONG RIGHT WRONG CAUTION The upper frame position MUST allow the hose to be pulled out straight from the machine Adjust the upperframe po sition if necessary to insure proper un reeling of the...

Page 18: ...ntil the cart passes see illustration 11 Check the nozzle size and check that the nozzle cone is secure 12 Remove the tractor from the gun cart and clear the area of operation 13 Connect the feeder ho...

Page 19: ...ns START UP OF THE RETRIEVE CYCLE 1 Check the engine oil and fuel levels 2 Open the fuel valve on the engine move the ON OFF switch to the ON position and start the engine NOTE If after several attemp...

Page 20: ...of the ramp see illustration START POSITION SECOND POSITION RUN STOP SHUT OFF SWITCH To check the shut off switches lift the shut off bar to a vertical position while manually holding one 1 of the tw...

Page 21: ...on As the hose is un spooled to prepare for the next irrigation cycle the compensator frame will follow the hose level At this time the compensator control cable the cable drive arm and the pulley cam...

Page 22: ...chine s function to insure proper operation EXAMPLE OF RETRIEVE RATE SELECTION Determine the retrieve rate required to apply a 1 25 application to a field 350 feet in width A 4500 model traveller is f...

Page 23: ...GPM DIA GPM DIA GPM DIA GPM DIA GPM DIA 60 250 345 285 355 330 375 385 390 445 410 515 430 585 445 695 470 825 495 70 270 360 310 380 355 395 415 410 480 430 555 450 630 465 755 495 890 515 80 290 375...

Page 24: ...550 15 20 25 37 49 62 74 99 600 18 23 34 45 57 68 91 650 17 21 31 42 52 63 84 CHART 5 RETRIEVE RATE INCHES PER MINUTE MIN LANE SPACING FEET ACRE 200 225 250 275 300 325 350 375 400 15 127 116 107 100...

Page 25: ...Electrical Diagram Wiring Harness and Switches 34 35 5 5 HP Engine Assembly 36 37 Transmission System 38 39 7 Variable Speed w Compensation Cam Assembly P N 40 316 A 40 41 7 Variable Speed Pulley Spri...

Page 26: ......

Page 27: ...90 BLT 02520X100 2 14 Turn Buckle Assembly 40 448 1 38 Bolt 5 16 18 x 1 Lg 90 BLT 03118X100 1 15 Aircraft Cable 3 16 52 in Lg 40 058 1 39 Bolt 3 8 16 x 4 1 2 Lg 90 BLT 03816X450 4 16 Cable Clamp 40 06...

Page 28: ......

Page 29: ...095 1 Decal 4000XL Right Side Panel 40 280 4000XL AR 10 Bearing Cap 05 617 2 Decal 4500 Right Side Panel 40 280 4500 AR 11 Anti Rotation Plate 05 621 2 Decal 5000 Right Side Panel 40 280 5000 AR 12 Pi...

Page 30: ......

Page 31: ...690 1 Marker Clamp 4500 04 687 1 Marker Clamp 5000 05 632 1 7 Spool Drive Lug 15 040 A 34 8 4 Ring Lock Fitting Clamp 4000XL IR FCL 4 1 5 Ring Lock Fitting Clamp 4500 5000 IR FCL 5 1 9 Inlet Elbow Sea...

Page 32: ......

Page 33: ...kwasher 1 2 90 WSR LOC050 6 8 Roller Body 6 15 019 G 1 33 Jam Nut 1 2 13 90 NUT JAM05013 1 9 Roller Shaft 6 15 019 F 1 34 Locknut 3 8 16 90 NUT LOC03816 12 35 Locknut 1 2 13 90 NUT LOC05016 12 10 Righ...

Page 34: ......

Page 35: ...1 34 Decal Grease Point 40 041 1 11 Extension Spring 40 229 1 35 Decal Warning Moving Parts Hazard 40 290 2 Cable Clamp 3 8 Nylon Not Shown 40 096 2 36 Decal Drive System Disconnect 40 151 1 12 Eleva...

Page 36: ......

Page 37: ...40 058 14 Ft 10 Cable Clamp 40 060 2 11 3 8 Rapid Link 40 063 4 12 3 8 Galvanized Chain 40 065 2 13 Safety Hook 3 4 Ton 40 062 2 14 1 2 x 2 Lg Clevis Pin 90 PIN CL050X200 1 15 3 Cable Pulley 15 003 A...

Page 38: ......

Page 39: ...ose Right Extend 140 in 40 413 1 14 Hyd Hose Left Retract 151 in 40 414 1 15 Hyd Hose Right Retract 178 in 40 415 1 16 Hydraulic Hose Clamp 5 8 in 40 416 4 17 SAE O ring adapter 6 JIC x 3 8 25 WHD 531...

Page 40: ......

Page 41: ...ew 6 32 x 1 3 4 Lg 90 SCR RM0632X175 4 6B Machine Screw 6 32 x 1 1 4 Lg 90 SCR RM0632X125 2 7 Locknut 6 32 90 NUT LOC006 32 6 8 Tek Screw 1 4 x 1 Lg 90 SCR TEK025X100 2 9 Nylon Flatwasher 1 4 90 WSR N...

Page 42: ......

Page 43: ...0 WSR SAE031 5 10 Engine Mount 40 285 4 39 Lockwasher 1 4 90 WSR LOC025 3 40 Hex Nut 1 4 20 90 NUT HEX025 20 1 11 Control Knob 40 220 1 41 Locknut 1 4 20 90 NUT LOC025 20 1 12 Jam Nut 1 2 13 90 NUT JA...

Page 44: ......

Page 45: ...g 90 BLT 03816X225 2 9 Shift Fork 40 221 1 33 Spacer 3 8 x 1 3 4 Lg 40 183 2 10 Shifter Handle 40 222 1 34 Brake Handle 40 179 1 11 Clevis Pin 5 16 x 1 1 4 Lg 90 PIN CL031X125 2 35 Spacer 1 2 x 2 1 2...

Page 46: ......

Page 47: ...074 1 8 Control Stem 40 316 207 291 1 9 Snap Ring 40 316 3334 1 10 Cam Bearing 40 216 BRG6205 1 11 Cam 40 243 99 1 12 Jam Nut 1 4 20 90 NUT JAM025 20 1 13 Cable Torque Arm 40 243 2588 1 14 Nylon Ring...

Page 48: ......

Page 49: ...ot Serviced 1B Adjustable Pulley Face Not Serviced 2 Spring 40 128 A 107 032 1 3 Spring Cap 40 128 A 107 033 1 4 Shaft Not Serviced 5 Special Key 40 128 2195 1 6 Retaining Ring 40 128 2243 1 7 Plug Ad...

Page 50: ......

Page 51: ...On 05 738 2 Middle Leg Tube 40 176 B 3 Jack Handle 40 176 E 4 Jack Screw 40 176 F 5 Thrust Bearing 40 176 H 6 Bevel Gear 16T 40 176 K 7 Roll Pin 6mm x 36mm Lg 8 Shim Washer 9 Bevel Gear 32T 40 176 J...

Page 52: ......

Page 53: ...CT019X200 2 10 Gasket Hose Flange 02 216 A 1 11 3 Drain Cap 02 223 1 Hub Ass y Consisting of 55 002 1 34 Grease Seal 55 006 1 Cart Tow Chain Consisting of TR CRT TOWCHAIN 35 Bearing Cone Inner 55 004...

Page 54: ......

Page 55: ...ow Clevis 02 220 1 Bearing Cup Inner Not Shown 55 003 1 14 Shackle 3 8 Galvanized 40 064 2 37 Wheel Hub incl Bearing Cups 55 002 A 1 15 Chain 3 8 Galvanized 40 065 72 6 ft Bearing Cup Outer Not Shown...

Page 56: ......

Page 57: ...Street Elbow Galv 40 NPT ELS075X90G 2 8 3 4 NPT x 3 4 Hose Barb Galv 40 NPT BRB075G 2 9 Gear Clamp HS 08 50 024 2 10 3 4 Suction Hose IR HOZ SUC075 15 ft 11 Galv Single Tube Clamp 1in 50 058 5 12 Tek...

Page 58: ......

Page 59: ...quare Inches 10 764 Square Feet 1 ACRE 43560 Square Feet 4047 Square Meters 0 4047 Hectare 1 HECTARE 107642 62 Square Feet 10000 Square Meters 2 47105 Acres 1 SQUARE MILE 640 Acres 259 Hectares VOLUME...

Reviews: