Cadel SATURNO 16 Installer Manual Download

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INSTALLER MANUAL

Pellet Stove

SATURNO 16 - 24

Summary of Contents for SATURNO 16

Page 1: ...EN 2020CADELsrl Allrightsreserved Tuttiidirittiriservati INSTALLER MANUAL Pellet Stove SATURNO 16 24 ...

Page 2: ...ON HOLE 21 10 EXAMPLE OF PLACEMENT AT A 90 ANGLE 21 11 EXAMPLE OF PLACEMENT AT A 45 ANGLE 22 12 PELLET LOADING CHUTE ASSEMBLY 22 13 RIGHT CHUTE SIDE ASSEMBLY SATURNO 23 14 SMOKE OUTLET CONNECTION SATURNO 23 15 ELECTRICAL CONNECTION SATURNO 24 15 1 ELECTRICAL CONNECTION SATURNO 24 16 PLUMBING CONNECTION 25 16 1 PLUMBING SYSTEM CONNECTION 25 16 2 CONNECTION DIAGRAM SATURNO 26 16 3 3 BAR DISCHARGEVAL...

Page 3: ...yreneinserts and wooden pallets All packaging materials can be re used for a similar use or eventually discharged as waste assimilable to the municipal solid ones in accordance with current regulations After having removed the packaging please assure you about the integrity of the product 2 2 STOVE HANDLING Both whether the stove is packed or not it is necessary to observe the following instructio...

Page 4: ...nstaller should comply with 3 2 CHIMNEY FLUE Fig 1 ChimneyFlues LEGEND Fig 1 1 Chimneyfluewithinsulatedstainless steelpipes 2 Chimneyflueontheexistingchimney 3 Inspectionplug 4 Inspectiondoor 5 3 5mt The chimney flue or chimney is of great importance for the correct running of the heating appliance It is fundamental that the chimney flue is perfectly built and always maintained with a perfect effi...

Page 5: ...ust be placed in the same room where the appliance is installed or otherwise in the adjacent room and it must be provided with a solid and condensation collection chamber under the entrance accessible through the sealed metal gate Auxiliary exhaust fans cannot be installed neither along the chimney nor on the chimney pot Theinnersectionofthechimneyfluecanberound thebestone orsquareandthejointedsid...

Page 6: ...ctive regulations Haveyourchimneyflueandchimneypotcheckedandcleanedbyanexpertchimneysweepatleastonceaweek Thechimney sweep has to release a written declaration about the security of the system Not cleaning compromise safety 3 6 CHIMNEY POT Fig 4 Anti windchimneypots The chimney pot is important for the correct running of the heating appliance We recommend using an anti wind chimney pot see Fig 4 T...

Page 7: ...han that of the outlet of the appliance Ø 100 mm SYSTEMTYPE SMOKE DUCT Maximum length with 1 accessible 90 bend 6 5 mt Maximum length with 3 accessible 90 bends 4 5 mt Maximum number of accessible 90 bends 3 Horizontal sections minimum slope 3 4 mt Useasmokeductaccordingtotheregulationsinforceinthecountryofinstallationandverifythatitiscompatiblewiththeproduct and installation characteristics The t...

Page 8: ...ionfromØ100toØ80mm 3 Inspectionplug 4 Minimumsafetydistance 0 5mt Chimney flue installation Ø100 120 mm with an enlarged drilling for pipe transit Fig 7 Example2 LEGEND Fig 7 1 Insulatingmaterial 2 Inspectionplug 3 Chimneyinspectionentrance 4 Minimumsafetydistance 0 5mt 5 Inclination 3 6 Levelsection 1mt ...

Page 9: ...ide and the installation room may be direct through an inlet in an external wall of the room preferable solution see Figure 9 a or indirect via air intake from adjoining rooms and connecting permanently with the installation room see Figure 9 b Adjoining areas may not include sleeping areas bathrooms garages or general areas with a firehazard Duringinstallationitisrequiredtochecktheminimumclearanc...

Page 10: ...indows smokeoutlets gaps 1 5m ATADISTANCE fromsmokeoutlet It is possible to connect the air required for combustion directly to the outside air inlet with a pipe of at least Ø50mm with maxi mumlengthof3linearmetres eachpipebendshallbeconsideredequivalenttoalinearmetre Toattachthepipeseetherearofthe stove For stoves installed in studio flats bedrooms and bathrooms where allowed it is mandatory to c...

Page 11: ...osition must be chosen depending on environment outlet chimney flue Check with local authorities if there are any restrictive regulations which regard the combustible air inlet room ventilation fume exhaust system together with chimney flue and chimney pot Check if there is the combustible air inlet Check the probable presence of other stoves or appliances which could depress the room Check at swi...

Page 12: ...l1 Fig 14 Removal2 Fig 15 Removal3 Fig 16 Removal4 Theappliancemustalwaysbecarriedupright takingcarewithitsmovingparts Payparticularattentiontothedooranditsglass protecting them from mechanical impact that would compromise their integrity Theproductmustalwaysbehandledwithcare Ifpossible unpacktheproductneartheplaceofinstallation Thepackagingmate rials are neither toxic nor harmful and therefore no...

Page 13: ...13 SATURNO 5 3 OVERALL DIMENSIONS 5 4 SATURNO DIMENSIONS ...

Page 14: ...SATURNO 14 6 PRELIMINARY STEPS 6 1 PRELIMINARY STEPS Proceed as follows to release the fixed part of the insert remove the two screws t on the front ...

Page 15: ...ake it easier to hold take the two optional handles M and fasten them to the insert there are two nuts on the insert to be removed insert the handle M and put the two nuts back in place the handles M are now fastened on the insert Hold the two handles M and lift the insert the fixed part K is now free and you can fasten it onto the optional support or on an existing surface as explained in the nex...

Page 16: ...ME ASSEMBLY The C frame is in the packaging and the four x screws are already fixed on the product Assemble the frame and tighten the right hand screws with the door open then close the door and tighten the two left hand screws ...

Page 17: ...theoptionalsupport Attention The support surface of the insert must be completely flat 7 2 FASTENING TO AN EXISTING SURFACE SUGGESTED CHARACTERISTICS Installation data The surface where the fixed part of the insert will be fastened must be in R250 kg cm2 concrete if the support is made of poor material it is advisable to use a suitable slab for fastening We recommend using an anchor bolt with the ...

Page 18: ...L SUPPORT Place the base in the desired position after mounting it as explained in the instructions attached to the accessory and adjust the height by using the feet from a min of 500 mm to a max of 650 mm Make sure there is a power socket behind the pedestal so that the plug is accessible after the unit has been installed Connect the smoke outlet and make the air inlets It is mandatory to fasten ...

Page 19: ...eandagooddistributionofheatintheroom Complywiththedistancesfromflammableorheat sensitive objects sofas furniture wood panelling etc as specified below The frontal distance from flammable materials must be at least as specified in the product s technical data table If there are particularly delicate objects such as furniture curtains or sofas increase the stove distance accordingly Ifthefloorismade...

Page 20: ...of incombustible material steel glass that also protects the front part from any falling burnt particles during cleaning The appliance must be installed on flooring that has an appropriate load bearing capacity Iftheexistingconstructiondoesnotmeetthisrequirement appropriatemeasuresmustbetaken forexample aloaddistributionplate LEGEND 1 INSERT SUPPORT existing or new 2 INSULATING 3 WALL 4 SAFETY DIS...

Page 21: ...and the hole and also allow the product to be removed if maintenance needs to be performed and or parts replaced DO NOT USE THE DEVICE WITHOUT SUITABLE CASING the product must be cased in a specific plasterboard wall structure MCZ is not liable for damage to people or property due to incorrect connections or misuse of the device 10 EXAMPLE OF PLACEMENT AT A 90 ANGLE ...

Page 22: ...g on positioning side or front so that it is properly taut and at a minimum angle with respect to the horizontal This operation is required for pellet descent Before installing the cladding perform a fuel loading test to ensure it descends correctly towards the hopper It is obligatory to correctly insulate the pipe in case it is fitted on the left side where the smoke exhaust is The manufacturer d...

Page 23: ...ll be performed with completed cladding 14 SMOKE OUTLET CONNECTION SATURNO When making the hole for the passage of the smoke discharge pipe one must take into account the possible presence of flam mable materials If the hole must be made through a wooden wall or thermolabile material the INSTALLER MUST first of all use the appropriate wall fitting minimum diameter 13 cm and suitably insulate the p...

Page 24: ... performedwiththe230V50Hzmainssupplycabledisconnected MCZisnotliablefordamagetopeopleorpropertyduetoincorrectconnectionsormisuseofthedevice PerformtheinstallationfollowingtheNationalsafetyregulationsinforce Makesureasuitableearthinglineisavailable Checkthatthevoltageandfrequencyoftheelectricpowersupplymeetrequirements 230Vac50Hz First connect the power cable to the back of the stove and then to a ...

Page 25: ...om the 230V power supply before performing any maintenance operations If the cable is da maged replaceit 16 PLUMBING CONNECTION 16 1 PLUMBING SYSTEM CONNECTION IMPORTANT Ifinstallationoftheproductinvolvesinteractionwithanother pre existingsystemcompletewithheating equipment gasboiler methaneboiler dieselboiler etc contactqualifiedpersonnel whosubsequentlywill beresponsibleforconformityofthesystemi...

Page 26: ...he pump It is MANDATORY to connect the safety drain to a rubber pipe that can withstand a temperature of 110 C and that reaches the outside for any water outlet The rubber fitting is not supplied with the boiler but may be supplied with spare part code 41501899900 contact the MCZ GROUP Service The manufacturer of the appliance is not liable for any flooding caused by the safety valves being trigge...

Page 27: ...provides long term protec tion of heating systems against corrosion and calcium build up It prevents the corrosion of the metal parts of the appliance i e the ferrous metals copper and copper and aluminium alloys It also reduces the noise produced by the boiler Refer to the instruc tions on the product Cleaning should be performed by a qualified technician WealsorecommendtheuseofFERNOXCLEANERF3and...

Page 28: ...mwitha2barsafetyvalveconnectedtoanaccessibleoutlet Itisnormalfortheretobenoisesandgurglinguntilalltheairinthesystemhasbeenexpelled Fig 22 AUTOMATICRELIEFVALVE Fig 23 MANUALRELIEFVALVE MANUAL RELIEF VALVE TO BE USED TO FILL THE BOILER UNSCREW THE SCREW SLIGHTLY AND AIR WILL BE RELEASED FROMTHEVALVE 16 6 WATER CHARACTERISTICS The characteristics of the water used to fill the system are very importan...

Page 29: ... the provisions listed above Uponinstallation theproductmustbesetaccordingtothetypeofsystem selectingtheappropriateparameterinthe SETTINGS menu The possible configurations are 5 as described below CONFIGURATION DESCRIPTION 1 Room temperature management via probe on the stove or by enabling an external room thermostat FACTORY CONFIGURATION 3 Room temperature management via probe on the stove or by ...

Page 30: ...SATURNO 30 CONFIGURATION 3 Fig 25 3 STCONFIGURATION CONFIGURATION 4 Fig 26 4 STCONFIGURATION ...

Page 31: ...ONEVALVES 5 HEATING BODIES 6 DOMESTIC HOTWATER 7 SANITARY COLDWATER 8 SANITARYWATER BOILER 9 DIVERTERVALVE 10 BOILERTHERMOSTAT 11 THERMOSTATIC MIXINGVALVE 12 10 kΩ NTC PROBE β3434 SANITARYWATER 13 HEATING PUFFER 14 HEATING SYSTEM CIRCULATOR 15 THERMOSTAT PUFFER 16 PROBE NTC 10 kΩ β3434 PUFFER 17 SAFETYVALVE V VTHERMOSTATIC DIVERTERVALVE ...

Page 32: ...ss of whether they are signal or power cables 17 SPECIAL MAINTENANCE 17 1 INTRODUCTION For a long working life of the stove have a periodic cleaning of the stove as described in the following paragrafs Fumeoutletpipes fumeconduit chimneyflue chimneypot mustalwaysbecleaned scrubbedandcheckedbyanauthorized technician in compliance with local regulations with the instructions of the manufacturer and ...

Page 33: ... or replacementofpartsmustbecarriedoutwiththeelectricplugdisconnected Disconnecttheproductfromthe 230Vpowersupplybeforeperforminganymaintenanceoperations To extract the movable part follow the instructions in part 1 of the manual It is important to use the support supplied to sustain the product s weight Whenthemovablepartisputbackinplace makesurethemachineislockedtothefixedpartbyclosingthescrews ...

Page 34: ...Always ensure this gasket is intact and replace it if required The gasket can also be adjusted via a screw The pressure on the fitting can be increased or decre ased by loosening the screw The flue connection is housed with its ash collection compartment 4 on the rear side of the product where the fan outlet is located Also clean this compartment with a vacuum cleaner by inserting the nozzle on th...

Page 35: ...ry season before switching off the product we recommend removing all the pellets from the hopper using a vacuum with a long hose We recommend removing the unused pellets from the hopper because they can trap moisture Disconnect any combustion air ducts that can channel moisture into the combustion chamber and above all ask the specialised technician during the necessary annual scheduled maintenanc...

Page 36: ...ng of the stove Useexclusivelyoriginalspareparts 19 IN CASE OF ANOMALY 19 1 PROBLEM SOLVING Before of every Authorized Technician intervention the same Technician has the duty to check if the parame tersofthemotherboardcorrespondtothoseofthetableyouown Incaseofdoubtsregardingtheuseofthestove pleasecontactALWAYStheAuthorizedTechnicianonorderto avoiirreparabledamages PROBLEM CAUSE SOLUTION INTERVENT...

Page 37: ...e stove stops Empty hopper Full the hopper Auger blocked by a foreign object for example nails Clean the auger Bad quality pellets Try other types of pellets Pellet drop value too low phase 1 Adjust the pellet loading Check if on the display there is an ACTIVE ALARM Have the stove checked The pellet tempe rature safety probe has tripped Let the boiler cool down reset the thermostat until the probl...

Page 38: ...obstructed holes with too ash remains Have the fan blades and auger cleaned Obstructed exhaust The exhaust chimney is partially or totally obsturcted Contact an expert stove repairer who checks the stove from the exhaust up to the chimney pot Provide immediately for stove cleaning Obstructed stove Provide immediately at the inner cleaning of the stove The fume fan is out of order The pellets can b...

Page 39: ...ature Reached fume outlet limit tempe rature The stove runs at minimum NO PROBLEM The smoke extrac tion motor is not working No power to the boiler Check the mains voltage and the protective fuse The motor is broken Checkthemotorandcapacitorand ifnecessary replacethem The motherboard is defective Replacetheelectronicboard The control panel is broken Replacethecontrolpanel The stove s smoke duct pr...

Page 40: ...robe Checkand ifnecessary replacetheprobe Defective or broken control panel Checkand ifnecessary replacethepanel The boiler does not start Power outage Make sure the power cable is plugged in and the main switch is in the I position Blocked pellet probe Releaseitviatherearthermostat Ifithappensagain call customerservice Broken fuse Replace the fuse Broken manostat block signal Low water pressure i...

Page 41: ...ure Insufficient fuel consumption Checktherecipeand ortechnicalparameters Radiators cold in the winter Room thermostat local or remote adjusted too low If remote thermo stat check whe ther it is defective Adjustittoahighertemperature Replaceitifnecessary if remote The circulator does not turn because it is blocked Releasethecirculatorbyremovingthecapandturningtheshaft withascrewdriver The circulat...

Page 42: ...5 ROOMFAN 18 SMOKEEXTRACTIONFANRPMCONTROL 6 PELLETSAFETYTHERMOSTAT 19 FLOWSWITCH ONLYVERSIONSWITHEXCHANGER 7 WATERTHERMALPROTECTOR 20 3 WAYVALVEPHASE HEATING 8 SPARKPLUG 21 3 WAYVALVEPHASE DHW 9 HYDRAULICKITWATERMANOSTAT 22 PUMPPHASE 10 AIRMANOSTAT 23 PUMPNEUTRAL 11 ADDITIONALBOILERCONNECTION TERMINALBOARD 24 3 WAYVALVENEUTRAL 12 FEEDSCREW 25 CONTROLBOARD 13 SMOKEPROBE N B The wiring of the indivi...

Page 43: ...n power 0 02 mbar 2 Pa 0 02 mbar 2 Pa 0 02 mbar 2 Pa Hopper capacity 31 litri 40 litri 40 litri Type of pellet fuel Ø 6 mm 3 40 mm Ø 6 mm 3 40 mm Ø 6 mm 3 40 mm Hourly pellet consumption min max 0 7kg h 2 6 kg h 1 0kg h 3 5 kg h 1 0kg h 3 5 kg h Range min max 29 h 8 h 29 h 8 h 29 h 8 h Heatable volume m3 254 40 290 35 338 30 348 40 398 35 464 30 348 40 398 35 464 30 Air intake for combustion Ø 50 ...

Page 44: ...CADEL srl 31025 S Lucia di Piave TV Via Foresto sud 7 Italy Tel 39 0438 738669 Fax 39 0438 73343 www cadelsrl com www free point it www pegasoheating com Rev 00 2021 ...

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