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6

  IM-BW4-5-02

[240013014 Rev. B [12/15/2020]

Complete Prior To Installing Boiler

.

A. 

Verify you have selected the right size boiler with 

proper capacity. AHRI rating of boiler selected 

should be greater than or equal to calculated peak 

heating load (heat loss) for building or area(s) 

served by boiler and associated hot water heating 

systems. See boiler rating and capacity table 

previously listed in this manual. Any heat loss 

calculations used should be based on approved 

methods.

B. 

Boiler must be supplied with proper oil supply 

and oil piping, sufficient fresh combustion air, and 

suitable electrical supply.

C.  Boiler must be connected to suitable venting system 

and piping system adequate to distribute heating 

load. 

D.  Properly locate and install thermostat for heating 

system control.

Any doubts as to requirements, check with local authorities 

and obtain professional help where needed. OPERATING 

INSTRUCTIONS, FINAL CHECKS AND ADJUSTMENTS, and 

MAINTENANCE sections in this manual are vital to the 
proper and safe operation of the heating system. 

1. 

Place boiler in location centralized with the piping system 

and as close to chimney as possible.

2. 

Boiler must be level. If necessary use metal shims 

beneath boiler’s feet.

3. 

Use raised base if floor can become wet or damp.

4. 

Maintain clearances for fire safety as well as servicing. 

18” clearance must be maintained at side where 

passage is required for access to another side for 

cleaning, servicing, inspection or replacement of any 

parts that may normally require attention. Install 

boilers at least 6” from combustible material on left 

side, rear, and above, and at least 24” on right side 

and front. Allow at least 24” accessiblity clearance 

above for servicing.

5. 

Fresh air for combustion must be available at front of 

the boiler. Fresh air for ventilation must be available to 

front 

and

 rear of boiler. Air passages must be free of 

obstructions at all times. Ventilating and combustion 

air must enter boiler room without restrictions.

WARNING

Fire hazard. Do not install boiler directly on 

combustible flooring or carpeting. Failure to follow 

these instructions could result in death or serious 

injury.

!

   

6. 

Floor supporting boiler shall be noncombustible 

and stable. Boiler is permitted to be placed over 

combustible floor provided the floor is protected in 

accordance with the requirements of accepted building 

code practice and approved by the Authority Having 

Jurisdiction.  In absence of local codes, follow NFPA-31 

Standard for the Installation of Oil-Burning Equipment

.

7. 

Installation shall be in accordance with the 

requirements of the local authorities having 

jurisdiction. Compliance with these regulations is 

required. In the absence of local codes, follow 

NFPA 31 

Installation of Oil Burning Equipment

, latest revision.

LOCATING THE BOILER

Figure 2 - Clearances

BOILER CLEARANCES

Unit

Combustible 

Clearance

Accessibility, 

Cleaning, and 

Servicing

Flue to

Combustible 

Clearance

Top

6”

24”

9”

Left Side

6”

6”

Right Side

24”

24”

Base

non-combustible non-combustible

Front

24”

24”

Back

6”

6”

All distances measured from the cabinet of the boiler.

24” Min.

6” 

Min.

6” 

Min.

24” Min.

Front 

(Burner 

Side)

Summary of Contents for BW4BAH000112

Page 1: ...AH000112 BW5BAH000112 BW5RAH000112 BW4BAH000175 BW4RAH000175 BW5BAH000175 BW5RAH000175 Models Series D BW4BAH000217 BW4RAH000217 BW5BAH000217 BW5RAH000217 CAC BDP 7310 WEST MORRIS ST INDIANAPOLIS IN 4...

Page 2: ...nts portion of remaining heat that can be applied to heat radiation or terminal units finned tube baseboard cast iron radiators radiant floor etc Difference between Heating Capacity and Net AHRI Ratin...

Page 3: ...B R AH000217ADAA 1 55 217 189 164 86 0 5 13 7 21 6 11 Mbh 1 000 BTU per hour BTU British Thermal Unit Heating Capacity based on 13 1 CO2 with a 0 02 w c draft over fire and a 1 smoke or less Testing w...

Page 4: ...ing needs can scald and cause permanent injury Children elderly and infirm or physically handicapped persons are more likely to be permanently injured by hot water Never leave them unattended in batht...

Page 5: ...mance and life expectancy can be hindered by overfilling the boiler Recommend initial fill pressure of 10 12 psig For higher fill pressures expansion tank s air charge will need to be increased to mat...

Page 6: ...replacement of any parts that may normally require attention Install boilers at least 6 from combustible material on left side rear and above and at least 24 on right side and front Allow at least 24...

Page 7: ...ION FROM RADIATION CIRCULATING PUMP IN RETURN LINE OR AFTER THE EXPANSION TANK SHUT OFF VALVE OIL FILTER OIL LINES FOUNDATIONS TO OUTSIDE LINES TO OTHER APPLIANCES SERVICE LINE OVERCURRENT PROTECTED S...

Page 8: ...gs communicating directly with additional room s of sufficient volume so the combined volume of all spaces meets the criteria for unconfined space Total input of all combustion equipment installed in...

Page 9: ...all equipment in the enclosure 3 When communicating with outdoors through horizontal ducts each opening shall have minimum free area of one square inch per 2 000 Btu per hour of total input rating of...

Page 10: ...elbow provided with boiler See Figures 6a and 6b A Install safety relief valve with spindle in vertical position B Do not install shutoff valve between boiler and safety relief valve C Install dischar...

Page 11: ...o prevent this condensation in boiler and venting is 120 F Boiler used in heating system where design water temperatures below 140 F are desired e g radiant floor heating a 3 way or 4 way mixing valve...

Page 12: ...RRANGED FOR POWER PURGING AIR OUT OF THE SYSTEM PIPING REFER TO THIS MANUAL S SECTION ON FILLING THE SYSTEM WITH WATER OPTION 1 Figure 7 Bypass Piping Arrangement Diagram SYSTEM PIPING Adjust two thro...

Page 13: ...IPING PUMPS AWAY FROM EXPANSION TANK NOTE CIRCULATORCANALSOBEINSTALLED ON RETURN PIPING PIPING ARRANGED FOR POWER PURGING AIR OUT OF SYSTEM PIPING REFER TO THIS MANUAL S SECTION ON FILLING THE SYSTEM...

Page 14: ...ON SUPPLY PIPING PUMPS AWAY FROM EXPANSION TANK PIPING ARRANGED FOR POWER PURGING AIR OUT OF SYSTEM PIPING REFER TO THIS MANUAL S SECTION ON FILLING THE SYSTEM WITH WATER OPTION 1 SYSTEM PIPING Figure...

Page 15: ...E BOILER CIRCULATOR ON SUPPLY PIPING PUMPS AWAY FROM EXPANSION TANK PER THIS MANUAL USE OPTION 2 IN FILLING THE SYSTEM WITH WATER THIS PIPING ARRANGEMENT CAN BE USED WITH ZONE VALVES OR ZONE CIRCULATO...

Page 16: ...t draws not continuous flow NOTICE Do not use tankless coil if your water is excessively hard with lime or other deposits which will accumulate inside the coil When using tankless coil boiler is confi...

Page 17: ...increase fuel consumption Tankless coil performance will fall as concentration of antifreeze is increased Refer to boiler and piping water volumes tables BOILER WATER VOLUMES Number of Boiler Section...

Page 18: ...d boilers for connections to vents or chimneys vent installations shall be in accordance with applicable provisions of NFPA 31 Standard for the Installation of Oil Burning Equipment latest edition and...

Page 19: ...T 1 4 INCH PER FOOT OF HORIZONTAL RUN MUST BE AT LEAST 4 INCHES THICK AND BE TIGHT TIGHT CLEAN OUT DOOR SEALED IN THIMBLE TIGHT SMOOTH CORRECTLY SIZED Minimum Height Must be 3 FT higher than highest p...

Page 20: ...comply with the latest revision of the National Electrical Code any other national state or local codes or regulations Connect 120 volt electrical supply to L1 and L2 terminals on limit and two therm...

Page 21: ...Control with Riello F5 Burner ELECTRICAL WIRING When low limit is used set ELL Parameter on L7248 Honeywell control to ON Boilers factory equipped with tankless coil are factory set to ON When low lim...

Page 22: ...lve When power purging drain valve runs air free close isolation valve or zone valve Repeat this procedure for remaining heating zones C Once all zones are filled with water and purged of air close po...

Page 23: ...a lack of combustion air burner flame will be dark orange and formation of soot will occur in heating unit In buildings of conventional frame brick or stone construction that do not have utility rooms...

Page 24: ...5 BAH000217 AFG50MDASN 1 55 2 1 2 1 25 60 B 155 NO V1 2 10 2 2 3 4 RIELLO 40F5 BOILER MODEL BURNER MODEL INPUT RATE gph INSERTION DEPTH DELAVAN OIL NOZZLE PUMP PRESSURE psi TURBULATOR SETTING AIR SHU...

Page 25: ...ero and four are scale indicators only From left to right first line is 4 and last line 0 On some models scale indicators are 0 and 3 Figure 15 Burner Adjustments and Settings Figure 16 Riello Electro...

Page 26: ...floor on inside wall Locate thermostat to sense average room temperature avoid the following THERMOSTAT LOCATIONS TO AVOID DEAD SPOTS HOT SPOTS COLD SPOTS Behind doors Concealed pipes Concealed pipes...

Page 27: ...boiler and tank Water will rise to normal height in tank if system has automatic fill valve otherwise manually refill system Diaphragm Expansion Tank Tank may become water logged Frequent automatic op...

Page 28: ...ly vacuum soot accumulations from combustion chamber area take care to not damage any of refractory or blanket insulation To gain access to combustion chamber first check that shut off valve on fuel o...

Page 29: ...5 Install burner drawer assembly make sure head location and size if applicable are per manufacturer s recommendations If burner being used has damaged head replace head with same head recommended fo...

Page 30: ...o instructions Radiators not heating Open radiator vents to excess air Check flow control valve if used It may be in closed position Circulating pump not running Check over current protection Check re...

Page 31: ...31 IM BW4 5 02 240013014 Rev B 12 15 2020 Taco 007 Pump Curve PUMP CURVE 007...

Page 32: ...l energy management system that serves the same function THIS OVERRIDE MUST NOT BE USED UNLESS AT LEAST ONE OF THE FOLLOWING CONDITIONS IS TRUE An external energy management system is installed that r...

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