C.M.O FL Series Instruction And Maintenance Manual Download Page 2

 

RETENTION PENSTOCK            

 

 

        

FL SERIES    

 

C.M.O.

 

       

Amategui

 

Aldea

 

142,

 

20400

 

Txarama

Tolosa

 

(SPAIN)

 

                

MAN

FL.ES00

 

 

Tel.

 

National:

 

902.40.80.50

 

Fax:

 

902.40.80.51

 

/

 

Tel.

 

International:

 

34.943.67.33.99

 

Fax:

 

34.943.67.24.40

 

[email protected]

 

 

 http://www.cmo.es

                                         

page 2

 

 

 
 

THE

 

FL

 

PENSTOCK

 

COMPLIES

 

WITH

 

THE

 

FOLLOWING:

 

Machinery

 

Directive:

 

DIR

 

2006/42/EC

 

(MACHINERY).

 

Pressure

 

Equipment

 

Directive:

 

DIR

 

97/23/EC

 

(PED)

 

ART.3,

 

P.3.

 

Potentially

 

Explosive

 

Atmospheres

 

Directive

 

(optional):

 

DIR

 

94/9/EC

 

(ATEX)

 

CAT.3

 

ZONE

 

2

 

and

 

22

 

GD.

 

The

 

FL

 

penstock

 

complies

 

with

 

the

 

Directive

 

on

 

Equipment

 

and

 

Protective

 

Systems

 

for

 

Potentially

 

Explosive

 

Atmospheres.

 

In

 

these

 

cases

 

the

 

logo

 

will

 

appear

 

in

 

the

 

identification

 

label.

 

This

 

label

 

shows

 

the

 

exact

 

classification

 

of

 

the

 

zone

 

in

 

which

 

the

 

penstock

 

can

 

be

 

used.

 

The

 

user

 

is

 

responsible

 

for

 

its

 

use

 

in

 

any

 

other

 

zone.

 

 

HANDLING

 

Pay

 

special

 

attention

 

to

 

the

 

following

 

points

 

when

 

handling

 

the

 

equipment:

 

 

SAFETY

 

WARNING

:

 

Before

 

handling

 

the

 

penstock,

 

check

 

that

 

the

 

crane

 

to

 

be

 

used

 

is

 

capable

 

of

 

bearing

 

its

 

weight.

 

 

Do

 

not

 

lift

 

the

 

penstock

 

or

 

hold

 

it

 

by

 

the

 

arm.

 

Lifting

 

the

 

penstock

 

by

 

the

 

arm

 

can

 

lead

 

to

 

operating

 

problems

 

as

 

it

 

is

 

not

 

designed

 

to

 

withstand

 

the

 

penstock’s

 

weight.

 

 

When

 

lifting

 

the

 

penstock,

 

take

 

care

 

not

 

to

 

damage

 

the

 

sealing

 

joints,

 

as

 

this

 

may

 

lead

 

to

 

leakage

 

during

 

the

 

operation

 

of

 

the

 

penstock.

 

 

To

 

prevent

 

damage,

 

especially

 

to

 

the

 

anticorrosive

 

protection,

 

it

 

is

 

recommended

 

to

 

use

 

soft

 

straps

 

to

 

lift

 

the

 

CMO

 

retention

 

penstocks.

 

These

 

straps

 

must

 

be

 

secured

 

in

 

the

 

top

 

part

 

of

 

the

 

body,

 

using

 

the

 

holes

 

fitted

 

to

 

secure

 

the

 

penstock

 

and

 

with

 

the

 

help

 

of

 

shackles.

 

 

If

 

the

 

equipment

 

is

 

packed

 

in

 

wooden

 

boxes,

 

these

 

must

 

be

 

provided

 

with

 

clearly

 

marked

 

holding

 

areas

 

where

 

the

 

slings

 

will

 

be

 

placed

 

when

 

securing

 

them.

 

In

 

the

 

event

 

of

 

two

 

or

 

more

 

penstocks

 

being

 

packed

 

together,

 

separation

 

and

 

securing

 

elements

 

must

 

be

 

provided

 

between

 

them

 

to

 

prevent

 

possible

 

movements,

 

knocks

 

and

 

friction

 

during

 

transport.

 

When

 

storing

 

two

 

or

 

more

 

penstocks

 

in

 

the

 

same

 

box

 

you

 

must

 

ensure

 

they

 

are

 

correctly

 

supported

 

to

 

prevent

 

deformations.

 

In

 

the

 

case

 

of

 

dispatches

 

by

 

sea

 

we

 

recommend

 

the

 

use

 

of

 

vacuum

 

bags

 

inside

 

the

 

boxes

 

to

 

protect

 

the

 

equipment

 

from

 

contact

 

with

 

sea

 

water.

 

 

Pay

 

special

 

attention

 

to

 

maintaining

 

the

 

correct

 

levelling

 

of

 

the

 

penstocks

 

during

 

loading

 

and

 

unloading

 

as

 

well

 

as

 

during

 

transport

 

to

 

prevent

 

deformations

 

in

 

the

 

equipment.

 

For

 

this

 

purpose

 

we

 

recommend

 

the

 

use

 

of

 

mounts

 

or

 

trestles.

 

 

INSTALLATION

 

In

 

order

 

to

 

avoid

 

personal

 

injury

 

and

 

other

 

types

 

of

 

damage

 

(to

 

the

 

facilities,

 

the

 

penstock,

 

etc.),

 

we

 

recommend

 

following

 

these

 

instructions:

 

 

The

 

staff

 

responsible

 

for

 

the

 

installation

 

or

 

operation

 

of

 

the

 

equipment

 

must

 

be

 

qualified

 

and

 

trained.

 

 

Use

 

suitable

 

Personal

 

Protective

 

Equipment

 

(PPE)

 

(gloves,

 

safety

 

boots,

 

goggles,

 

etc).

 

 

Shut

 

off

 

all

 

lines

 

which

 

affect

 

the

 

penstock

 

and

 

put

 

up

 

a

 

warning

 

sign

 

to

 

inform

 

about

 

the

 

work

 

being

 

carried

 

out.

 

 

Completely

 

isolate

 

the

 

penstock

 

from

 

the

 

whole

 

process.

 

Empty

 

the

 

conduit

 

or

 

line.

 

 

Drain

 

all

 

the

 

fluid

 

from

 

the

 

conduit

 

or

 

line

 

through

 

the

 

penstock.

 

 

Use

 

non

electrical

 

hand

 

tools

 

during

 

installation

 

and

 

maintenance,

 

in

 

accordance

 

with

 

EN13463

1(15

).

 

 
 
 

ASSEMBLY

 

Summary of Contents for FL Series

Page 1: ...gui Aldea 142 20400 Txarama Tolosa SPAIN MAN FL ES00 Tel National 902 40 80 50 Fax 902 40 80 51 Tel International 34 943 67 33 99 Fax 34 943 67 24 40 cmo cmo es http www cmo es page 1 17 09 2014 INSTR...

Page 2: ...d in the top part of the body using the holes fitted to secure the penstock and with the help of shackles If the equipment is packed in wooden boxes these must be provided with clearly marked holding...

Page 3: ...coincides with the penstock boreholes standard If the penstock is to be wall mounted inspect the wall to ensure it is clean and flat ASPECTS TO BE CONSIDERED DURING ASSEMBLY When mounting the penstoc...

Page 4: ...e flange in order to ensure there are no leakages to the outside where the flange and the penstock come together The seal to be installed will be selected in line with the working conditions inside th...

Page 5: ...paste such as SIKAFLEX 11FC or similar in order to prevent leakages between the body and the wall Return the penstock to its location above the sealing paste and introduce the chemical or expansion a...

Page 6: ...Once the equipment has been assembled make sure that there are no elements which can interfere with the flap movement The assembly of the equipment must be coordinated with the site s control and saf...

Page 7: ...de once the penstock is in place but before operating it If you are in an ATEX zone check the continuity between the different elements of the penstock EN 12266 2 annex B points B 2 2 2 and B 2 3 1 Ch...

Page 8: ...s will depend on the operating conditions of the penstock such as pressure temperature number of operations type of fluid and others These joints are bolted with flanges both the flanges and the bolts...

Page 9: ...that it is correctly fitted and the seal 3 has not been damaged in the process 9 Remove the systems to secure the flap 2 in open position and carefully position it in closed position 10 Before startin...

Page 10: ...ilation to prevent humidity The following aspects must be considered for storage purposes The storage place must be dry and under cover It is not recommended to store the equipment outdoors with direc...

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