BYD Premium LVS 12.0 Service Manualline And Checklist Download Page 12

Undervoltage

A Module in which one of the 16 cells has a voltage of <1.5 V is in undervoltage (check with BCP (

section 2.9

) / BC if possible).

- LVS Modules with >45 V should be fine and you can go on to check other points according to this service guideline.
- If the module voltage is <40V but the single cell voltage is >1.5V, the battery needs to be charged quickly while avoiding any
further discharge. Therefore, shut down the system and search for the problem according to the guideline, while the battery is
completely switched off. Also check on the inverter side why the force charge doesn’t work. Do not turn on the battery before
making sure the inverter is able to charge the battery.

- If only one module is in undervoltage: remove that module and try commissioning without it (if the remaining modules still
comply with the Compatible Inverter List). Otherwise, make sure to avoid further overdischarge. (Turn off the system
completely)
- If one, or all modules are in undervoltage: Contact the service as stated below and make sure to avoid any further discharge of
the battery (Turn off the system completely)

When contacting the service, make sure to fill the service checklist completely and add the following information:

-

Serial Numbers (of the BMU and all affected modules)

-

Individual module voltages of all modules (related to Serialnumber)

-

If possible: Logs from the battery using BCP (

section 2.9

) and Screenshots showing the cell voltages

-

Initial Firmware (FW) Version of the Battery when the UV happened (BMU and BMS)

-

Detailed description how and why the system reached Undervoltage if known. Information when the system was
installed and commissioned and in which circumstance and when the undervoltage happened. If the battery was
never running before: Why did it never work before, and what was the battery status when the battery was left (on /
off / LED).

-

Inverter Model, Serial Number and Inverter Logs

-

Access to Inverter portal (add

[email protected]

and tell us the name of the system in the portal)

2.11 Module Exclusion Method (Identifying a faulty module)

-

Normally a faulty module can be identified with the Be Connect Plus Program or by the LED Code in the

Battery Module. In this case, remove the Module with the Event Code from the system, and commission

the remaining system (if it still complies with the minimum configuration list) and check if it runs

properly. If the problem remains, please also check the module above the one with the Event Code.

-

Otherwise, try the LVS Modules one by one, or by adding Modules one by one into the tower and always

check if the system can work properly to identify a possibly faulty module.

Important: The module quantity must be adjusted in the app whenever the number of modules has

been changed! Don’t forget to perform a proper restart after a new configuration!

1. Switch off the battery (Press button on BMU for 5 seconds until all batteries switch off. Note:

if the modules do not turn off then, something is wrong in the PDU<>BMU connection. Replace

comm cable and try again.)

2. Turn on the Battery (button on topmost battery)

12

Summary of Contents for Premium LVS 12.0

Page 1: ...ant The installation and all other kinds of works or measurements in combination with the Battery Box Premium are only allowed by professional and qualified electricians This checklist is a shortened assistance for the Battery Box and does not replace the original manual which can be found on www bydbatterybox com www eft systems de www alpspower com au Subject to technical modifications no respon...

Page 2: ...ncorrect output voltage No BMS Data BMU EC102 6 2 5 Communication issue with Inverter BMU EC106 7 2 6 SOC charging logic 7 2 7 Unexpected shutdown 7 2 8 BMU BMS LED Event Code EC 8 2 9 Be Connect Plus BCP 10 2 10 Voltage measurement and undervoltage 11 2 11 Module Exclusion Method Identifying a faulty module 12 3 SERVICE TASKS 13 3 1 BMU Replacement 13 3 2 PDU Replacement 13 3 3 LVS Module Replace...

Page 3: ...ssary cable cross section herePlease pay attention to the power and current of the battery and the inverter as well as the local rules The DC male connectors 35mm 50m 70mm are not included in the PDU scope of delivery They need to be ordered separately from your PV distributor 3 Latest Firmware Always update the newest Firmware with using the latest App Version Note If not stated otherwise wifi pa...

Page 4: ...he LED of the BMU is faulty To check that check if there is a WIFI access point of the Battery Box and check if there are internal LEDs inside the BMU If so only the external LED is inactive and a commissioning could still work 11 Voltage measurement Check voltage of battery See Section 2 10 12 Module Exclusion Method Check if system works when removing the suspected module See section 2 11 13 BMU...

Page 5: ...n of the BMU about 1 second or restart the system To reset the WiFi press the LED button of the BMU three times 1 second within 6 seconds If problem remains remove the lan cable during the configuration Once the Battery has been configured correctly you can connect it again to the Internet check whether other mobile devices are connected the same wifi try another mobile device 20 Proper restart No...

Page 6: ...is connected to the right port of BMU the one labeled as BMS Replace comm cable between BMU and battery 26 Check terminal resistor Make sure that the terminal resistor is connected to the OUT port Terminal resistor properties 120 Ω resistor between pin 5 and 6 If it was connected already then please remove it and try without it to rule out a faulty terminal resistor Don t forget to properly restar...

Page 7: ... but other factors such as temperature current flow and charging behavior also play a role The calculation of the state of charge is generally more precise if the battery regularly sees full cycles Every now and then an SOC correction calibration might occur That is normal 2 7 Unexpected shutdown System has been successfully commissioned in the past and did run for some time Later on an unexpected...

Page 8: ...fore be shown in the LED of the module Most errors are caused by a faulty communication line an incorrect app configuration or the missing restart after the app configuration Please go in detail through Section 2 3 2 4 Note if the system is not correctly configured with the app the event code EC might be misleading EC BMU EC BMS Measure No LED See section 2 1 No LED See section 2 2 Abnormal LED fl...

Page 9: ... the cell data section 2 9 provide the serialnumber and voltage of the faulty module see checklist on last page EC 104 EC 101 Short circuit DC reverse connection Check DC cabling is there any short circuit Is the fuse between battery and inverter closed Disconnect the battery system from the inverter and restart the battery system alone battery isolated to evaluate if the error is being caused ext...

Page 10: ...ke sure to use the latest program version You can download the latest version of the Tool on www bydbatterybox com www eft systems de www alpspower com au For the service analysis please download and provide the data logs as described in the program instructions see PDF manual inside of program ZIP archive Note You need a computer with Windows that will be connected to the battery Wifi Login as In...

Page 11: ...nnected with the PDU LEDs on Modules and BMU have to be ON Please measure at P and P according to the picture below The voltage measured on the PDU is the average voltage of all modules in the tower and should be around 50V NOTE the PDU output voltage will only be correct if the battery has been configured correctly via app and then restarted Without correct app configuration the PDU output voltag...

Page 12: ...ges Initial Firmware FW Version of the Battery when the UV happened BMU and BMS Detailed description how and why the system reached Undervoltage if known Information when the system was installed and commissioned and in which circumstance and when the undervoltage happened If the battery was never running before Why did it never work before and what was the battery status when the battery was left...

Page 13: ...e do not forget to re do the configuration and firmware update with the app or BCP 3 2 PDU Replacement After replacing the PDU please do not forget to re do the configuration and firmware update with the app or BCP 3 3 LVS Module Replacement After replacing the module please do not forget to re do the configuration and firmware update with the app or BCP 13 ...

Page 14: ...vent Code EC Company Contact Person Street Nr ZIP City Phone Email Service Ticket Number or System ID Installer Delivery Address Contact System Information Battery Configuration e g 2 x LVS 12 0 BMU Serial Number BMU Connected to Internet Inverter Brand Model Inverter Serial Number Commissioning Date BMU Firmware BMS Firmware Inverter Firmware System Name on Inverter Portal Provide access for info...

Reviews: