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BYD Energy Pod 3kW/7.2kWh AC, User'S Installation And Use Manual

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BYD Energy Pod 3kW/7.2kWh AC User'S Installation And Use Manual Download Page 35

Secret

 

33 

 

S/N 

Code 

Fault Item 

11 

15205 

Serious low temperature  

12 

15206 

Serious overcurrent for charging 

13 

15207 

Serious overcurrent for discharging 

14 

15208 

Out-of-limit of charging current  

15 

15209 

Out-of-limit of discharging current  

16 

15210 

Startup failure _ Precharge not full 

17 

15211 

Stop failure _ Current unsafe 

18 

15212 

Serious electric leakage 

19 

15215 

Disconnection of BSMU CAN 

PCS 
20 

25000 

High DC voltage protection 

21 

25001 

EEPROM fault 

22 

25002 

Protection from abnormal grid 
capture 

23 

25003 

Protection from abnormal inverter 
capture 

24 

25004 

Hardware PDP protection  

25 

25005 

PV DCDC shutdown  

26 

25006 

Software overcurrent protection  

27 

25007 

Low DC voltage protection 

28 

25008 

DC tensile failure protection  

29 

25009 

Abnormal zero drift 

30 

25011 

Disconnection of CAN (BMS)  

31 

25012 

Disconnection of CAN (DCDC)  

32 

25015 

Over-temperature of environment 
inside box  

33 

25101 

Leakage current protection 

34 

25102 

Protection from abnormal grounding 
voltage 

35 

25103 

Overload protection 

36 

25104 

Inverter current sampling failure 

37 

25105 

Grid current sampling failure 

38 

25106 

Grid voltage sampling failure 

39 

25107 

Bus voltage sampling failure  

40 

25108 

Inverter voltage sampling failure 

41 

25109 

External PV current sampling failure  

42 

25110 

External grid current sampling failure 

43 

25111 

Grounding detection (grounding wire 
and N voltage) sampling failure  

44 

25112 

Leakage current sampling failure 

45 

25113 

Box internal environment 
temperature sampling failure  

DCDC 
46 

35000 

High DC voltage protection 

47 

35001 

High Battery current 

48 

35002 

High DC1 input current  

49 

35003 

High DC2 input current 

50 

35004 

CPLD Fault 

51 

35005 

Abnormal zero drift 

52 

35006 

Low voltage at the side of battery 

53 

35007 

High voltage at the side of battery 

54 

35008 

PDP protection 

55 

35009 

Disconnection of BSMU CAN  

56 

35010 

Disconnection of PCS CAN  

57 

35014 

EEPROM fault 

58 

35015 

Radiator overtemperature 

59 

35100 

Inductor DC2 overtemperature 

60 

35101 

Inductor DC1 overtemperature 

61 

35104 

Battery side total current sampling 
failure 

Summary of Contents for Energy Pod 3kW/7.2kWh AC

Page 1: ...AC Energy Pod 4kW 9 6kWh AC Energy Pod 5kW 12kWh AC Energy Pod 5kW 14 4kWh AC V1 0 _____________________________________________________ Note Please read and understand all the contents of this Manual carefully before installation and use of the product and please keep this Manual properly for look up at any time ...

Page 2: ...n 6 4 Product Functional Logic 9 5 System Functions 9 6 Monitoring 11 V Installation 12 1 Installation Instructions 12 2 Location 13 3 Installation Preparations 15 4 Formal Installation 18 5 Check and Confirmation 29 6 Description of on off and Status 29 7 Installation Submission 30 8 Induction and Training of the System Owner Operator 31 VI Frequently Asked Questions and Maintenance 32 1 Frequent...

Page 3: ...ocuments provided and local standards laws and regulations Any other use may cause the personal injury and property damage The drawings provided in this Manual are for explanation of the relevant concepts of the product including product information installation guide instructions for use safety information frequently asked questions and maintenance etc The products can t be changed or modified wi...

Page 4: ...ons of the relevant local laws and comply with all safety provisions and usage specifications of this Manual BYD will not be responsible for any damage to the product or personal injury caused due to any operation and usage that violates the above mentioned relevant contents and will no longer provide any quality assurance service 1 Symbols Note This product contains the following symbols please p...

Page 5: ...lled with a maximum altitude of 2000m The sufficient space shall be reserved for the installation of product to ensure the adequate ventilation 3 Safety Requirements for Installation The safety protective equipment used in the process of installation shall meet the regulations on use of protective equipment Any unclear safety symbols and warning messages on the product shall be replaced immediatel...

Page 6: ...alled prior to all installation replacement and maintenance processes This product shall be repaired replaced and maintained by the authorized personnel with electrician qualification It s forbidden to reverse the polarity of the battery The electrolyte of the battery will harm the skin and eyes do not damage or disassemble the battery Disconnect the battery with the grid load before installation ...

Page 7: ...se AC system topology is shown as follows 2 System Parameter This series of product has four different types Energy Pod 3kW 7 2kWh AC Energy Pod 4kW 9 6kWh AC Energy Pod 5kW 12kWh AC Energy Pod 5kW 14 4kWh AC The users can select the specific quantity of batteries to meet the different needs Product Technical Parameter Table Type Energy Pod 3kW 7 2kWh AC Energy Pod 4kW 9 6kWh AC Energy Pod 5kW 12k...

Page 8: ...le phase Battery Capacity 7 2kWh 9 6kWh 12kWh 14 4kWh Battery Voltage Range 96Vdc 84 108 128Vdc 112 144 160Vdc 140 180 192Vdc 168 216 DOD 90 Other Ingress Protection rating IP55 Dimension L D H 755 295 1155mm 755 295 1325mm 755 295 1490mm 755 295 1655mm Noise 40dB A Weight 124kg 152kg 180kg 208kg Inverter Topology Non Isolated Work Temp 10 50 2 Communication Port LAN RS485 Interaction Button Arc F...

Page 9: ...the CT is the delivery accessory DRM interface Grid control interface DRM0 DRM8 DRM Function Explanation DRM0 The Energy Pod is in the state of Key stop DRM1 The import power from the grid is 0 DRM2 The import power from the grid is no more than 50 of the rated power DRM3 The import power from the grid is no more than 75 of the rated power DRM4 The import power from the grid is no more than 100 of...

Page 10: ...external ROUTER RS485 1 interface Connection to the client controller RS485 2 interface Connection to the electric meter BA Switch 63A 550Vdc 3 3 Battery Battery Parameters Parameter Value Battery type LiFePO4 Battery capacity 2 4kWh Rated voltage 32Vdc Voltage range 28 36Vdc Maximum charging current 40A Maximum discharging current 40A Operating temperature 10 50 Dimension 755 270 195mm Weight 31k...

Page 11: ...ween functions of the product is shown in the following figure When the power grid does not meet the conditions for grid connection the function of emergency power supply only supports the matched load 5 System Functions 5 1 Matching load In this mode in order to maximize the photovoltaic utilization rate and reduce the cost of the users for buying the electricity from the grid ...

Page 12: ...ment for details of external protocol charge and discharge control standby and shutdown control etc Note The remote control function shall be used when the power grid is connected 5 3 Emergency power supply In case of the grid connected operation of the system when the power grid blackout occurs the Energy Pod can supply emergency power for the specific loads lighting mobile phone charging the gri...

Page 13: ...se the user can view the status of the product through the provided website 6 1 Open browser and type in the url https energycontainerdata azurewebsites net 6 2 Choose Language and enter the user s account and password in the login interface and click Login 6 3 Choose and click product ID you want to view 6 4 Product status information page ...

Page 14: ...product shall have the local electrician qualification have received the safety and technical training obtain the qualification authorized for the installation of the product possess the experience in installation and use of electrical equipment and the following capabilities including but not limited to Setting activation shutdown grounding short circuit and repair of electrical ...

Page 15: ... caused by incorrect installation The installation of the product shall be completed as soon as possible so as to avoid the irreversible damage caused due to long term storage of product 2 Location An appropriate location should be considered before installing BYD Energy Pod 2 1 Location restrictions in Australia Local or National restrictions may prohibit installation in some locations In Austral...

Page 16: ...ng that performance will be reduced in temperatures above 40 C or fall below 0 C Outdoor installations must also comply with all local and national requirements 2 3 Flammable materials and fire proofing Consideration should be given to the material behind and around the BYD Energy Pod and the flammability of that material Australian Standard AS5139 dictates considerable requirements regarding the ...

Page 17: ...to provide mechanical protection should located such that they do not interfere with access to the Energy Pod unit for service inspection or maintenance 3 Installation Preparations 3 1 List of tools During installation of Energy Pod the following tools may be used Leveling instrument Slotted screwdriver Wire clamp Flexible rule Six angles screwdriver Torque wrench Wrench Hammer Churn drill Phillip...

Page 18: ...nt is distinguished according to the external labels of the package Please carefully check whether the components and accessories are complete after unpacking 3 3 1 PCS Label P R PCS G W ___kg O D 800 345 430mm Unpacking Accessories Accessories Graphical expression Qty Function M6 16 assembling bolt 2 Fixation of PCS CT 2 Measurement of current magnitude RJ45 network cable adapter 2 Connection wit...

Page 19: ...ry 1 1 Fixation of BMS Wall hanging accessory 2 1 Fixation of BMS M12 80 expansion bolt 6 Fixation of BASE and wall hanging accessory 2 M6 10 cross recessed outer hexagon screw 3 Fixation of wall hanging accessory 1 RJ45 waterproof connector 3 External communication connection Fuse 63A 700Vac 1 Protection system BYD Energy Pod Household Energy Storage System User s Installation and Use Manual 1 In...

Page 20: ...Fixation of Battery 3 4 Installation environment For details of requirements for installation environment see the Article 2 in Part II Safety in this Manual 4 Formal Installation 4 1 Hole drilling As for determination of installation position of the product the installation position must be horizontal the holes shall be drilled on the wall and ground as shown in the figure below wherein the specif...

Page 21: ...e Transverse distance between fixing hole of wall hanging accessory and fixing hole of base 80 f Distance between fixing hole of base and wall surface 84 d Hole diameter 16 n Hole drilling distance on wall 3 4 5 6 h Vertical spacing of fixing holes of base 751 917 5 1084 1250 5 Unit mm 4 2 Expansion bolt Place the expansion bolts into the drilled holes ...

Page 22: ...r is designed at the rear of the base 4 4 Installation of modules The Battery BMS and PCS are installed in sequence and are fixed with each other by use of bolts Installation of Battery Install as per the actual number of Battery the following figure shows an example with 5 Batteries Tighten the bolts with a wrench for each moudule Installation of wall hanging accessory 1 Install the wall hanging ...

Page 23: ...o the hole of the wall hanging accessory 2 on the wall Note Each part shall be handled with care during installation in order to avoid damage to the components All parts are fixed by use of M6 16 bolts with a torque of 10N m 4 5 System grounding The system grounding position is shown in the following figure and equipped with the M6 16 bolts ...

Page 24: ...ding position and then reinstall the cover plate The fuse may be installed only after completion of installation of all contents in order to avoid the electric shock 4 7 Wiring The following figure shows the schematic diagram of wiring principle for Energy Pod Please read carefully and understand the meaning of the diagram before formal wiring ...

Page 25: ...nterface of Energy Pod to load L Brown 10AWG N Blue 10AWG PE Yellow Green 10AWG 3 CT Grid Connection from CT Grid interface of Energy Pod to Grid current transducer Cat 5e twisted pair CAT 5 4 CT PV Connection from CT PV interface of Energy Pod to PV current transducer Cat 5e twisted pair CAT 5 5 Ethernet Connection from LAN interface to Router Cat 5e twisted pair CAT 5 6 RS485 RS485 interface for...

Page 26: ...slot shall not exceed 1 2 of the insulation blocking wafer A phase mark is arranged at the connector terminal port as shown in the following figure please pay attention to the correspondence during wiring Terminal at the end of the grid Insert the connector already connected with the wire into the Grid interface on the PCS and pay attention to the phase correspondence 4 7 3 Load wiring Refer to th...

Page 27: ... for fixing and the wire core exposed outside the terminal slot shall not exceed 1 2 of the insulation blocking wafer A phase mark is arranged at the connector terminal port as shown in the following figure please pay attention to the correspondence during wiring Terminal at the end of the load Insert the connector already connected with the wire into the Load interface on the PCS and pay attentio...

Page 28: ... view of CT is shown in the right figure the direction is K L representing from GRID PV Inverter to PCS Grid CT The installation position and direction of CT at the end of the Grid are shown as follows Insert the CT correctly connected to the Grid into the corresponding CT Grid interface of the PCS ...

Page 29: ...rrectly connected to the PV into the corresponding CT PV interface of the PCS Note The length of network cable accompanied with the CT is 3m If the cable is not long enough the user need to prepare the network cable with sufficient length and use the network cable connectors to connect the CT with the CT interface on PCS ...

Page 30: ...7 6 RS485 wiring The RS485 interface is an external communication interface through which the control commands can be issued to the system The RS485 interface is defined as follows Interface name Function 1 2 3 4 5 6 7 8 RS485 1 Remote control 485 B 485 A RS485 2 Electric meter connection 485 B 485 A ...

Page 31: ...Load interface Yes No CT cable specification Yes No Grid CT position Yes No Grid CT direction Yes No PV CT position Yes No PV CT direction Yes No LAN cable specification Yes No Base fuse Yes No Base fuse cover plate Yes No 6 Description of on off and Status Please make sure that the product is fixed firmly and all cables are connected correctly before activating the product Closing of BMS circuit ...

Page 32: ...he product cannot be started up in case that the power grid is not connected 7 Installation Submission 7 1 Open browser and type in the url https energycontainerdata azurewebsites net 7 2 Choose Language and enter the user s account and password in the login interface and click Login 7 3 Fill in and submit the installation information on the installation information submission interface ...

Page 33: ...perator of the equipment Instruction should cover site specific details safety and methods of operation The BYD Energy Pod ships with a separate Owner s Manual Be sure to pass the Owner s Manual to the new owner and direct them to read the contents In addition Show the owner how to isolate the product including The Circuit Breaker on the side of the unit ...

Page 34: ...t observation the hardware is detected to be free of faults including PCS and BMS communication line BMS and BIC communication line BA Switch closed and CT correctly installed and the fault cannot be cleared after re power on and restart i e shut down by pressing the button and disconnect the power grid and then reconnect the power grid and start up by pressing the button the fault information of ...

Page 35: ...on 34 25102 Protection from abnormal grounding voltage 35 25103 Overload protection 36 25104 Inverter current sampling failure 37 25105 Grid current sampling failure 38 25106 Grid voltage sampling failure 39 25107 Bus voltage sampling failure 40 25108 Inverter voltage sampling failure 41 25109 External PV current sampling failure 42 25110 External grid current sampling failure 43 25111 Grounding d...

Page 36: ...he soft and dry cloth or the vacuum cleaner to remove the dust and stains from the product and especially clean the heat dissipation and ventilation vents on both sides of the product The organic solvents corrosive liquids etc cannot be used for cleaning the product 4 Routine Maintenance 4 1 Requirement for recharging after normal storage The storage temperature range of the battery is 10 45 As fo...

Page 37: ...is not damaged 1 Ensure that the SOC system of the battery is above 60 and the BA Switch is kept OFF The system shall be restarted to charge the battery within 90 days 2 Prior to leaving check whether the whole system works normally especially whether it can be charged Please ensure that the whole system works properly in case of nobody at home In case of damage to the product due to non quality r...

Page 38: ...r any assistance about BYD product please contact BYD by Electric Power Research Institute BYD Auto Industry Company Limited BYD Lithium Battery Co Ltd No 3009 BYD Road Pingshan Shenzhen 518118 P R China Tel 86 0755 89888888 57860 ...

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