BWT PERMAQ PRO 1810 Installation And Operating Instruction Download | Manualshive

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EN

9

9.2

Troubleshooting

This section deals with the problems that may arise on the plant.

9.2.1

The plant capacity has dropped

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Summary of Contents for PERMAQ PRO 1810

Page 1: ...Installation and operating Instruction EN BWT PERMAQ PRO 1810 1820 Reverse Osmosis Plant ...

Page 2: ...EN 2 ...

Page 3: ...7 The plant is not operating 12 9 2 8 Alarm The transport pump stops and starts 12 9 2 9 Hard water is measured at the soft water tap 12 9 2 10 Survey of Alarm Conditions 13 9 2 11 Settings 14 10 TECHNICAL SPECIFICATION 15 10 1 Technical specifications 15 10 2 Technical data 15 11 FUNCTIONAL DESCRIPTION 16 12 REPLACEMENT OF MEMBRANES 16 13 ANNEX 17 13 1 P I Diagram 18 13 2 Layout Drawings 19 13 3 ...

Page 4: ...y before installing and starting up the plant Correct installation and operation will also form the basis of a factory warranty The BWT PERMAQ Pro 1800 plant with its compact and fin ished design is easy to install since all installations are pre assembled and tested in our factory Your BWT PERMAQ Pro 1800 plant is designed for a minimum of service and for long and unproblematic operation How ever...

Page 5: ...here is no floor drain near the plant installing the plant is at your own risk 4 WATER QUALITY The feed water which is to be treated in the BWT PERMAQ Pro 1800 plant must be sof tened drinking water quality with maximum 500 mg l TDS Max temperature 35 C The plant is adjusted at 10 C in our factory The feed water may maximum contain Hardness 0 5 dH obtain able by installation a soften ing unit opti...

Page 6: ...nt The outlet pipe must not be led all the way down into the water in the floor drain as there is then a risk it will get sucked back into the plant in case of a stoppage Important It should never be possible for the outlet hose to become bent or in any other way clogged as it would dam age the membrane s 6 ELECTRICAL CONNECTIONS Note The electrical connections must be made in compliance with loca...

Page 7: ... ture is 8 C for an BWT PERMAQ Pro 1810 it means that the permeate capacity will be 6 below the normal 500 l h i e 468 l h When the requested pressure and permeate capacities have been obtained check again if the outlet amount has been adjusted correctly It is recom mended to loosen both counter nuts while fine adjusting the valves When both valves have been adjusted lock both valves with the coun...

Page 8: ... V3 com pletely for half an hour while the plant is operating Then adjust valve V3 so that the concentrate flow becomes 20 25 again see chapters 7 1 and 7 2 Biannually Check of pump Follow the manufacturer s instructions Check pipelines and con nectors for leaks Check all pressure switches i e function and settings Note If the plant needs to be taken out of operation for a long time or there is a ...

Page 9: ...EN 9 9 2 Troubleshooting This section deals with the problems that may arise on the plant 9 2 1 The plant capacity has dropped ...

Page 10: ...EN 10 9 2 2 The quality of the treated water is higher than 20 µS cm 9 2 3 Alarm Low feed water pressure ...

Page 11: ...EN 11 9 2 4 Alarm Transport pump 9 2 5 Indication Level low ...

Page 12: ... 2 7 The plant is not operating 9 2 8 Alarm The transport pump stops and starts Check AQUA Flex s manual chapter 6 Troubleshooting 9 2 9 Hard water is measured at the soft water tap Check softening plants manual for troubleshooting ...

Page 13: ... 4 ALARM Too low feed water pressure Nothing is working permanent condition Section 9 2 3 Too low feed water pressure HP pump stopped TP pump is working Automatic restart 3 times if feed water pressure is 0 5 bar External stop TP pump can be jumped at start up HP pump is working Check the reason for the external stop and rectify the fault External stop HP pump TP pump is working Check the reason f...

Page 14: ...start up delay of the pump Use of DIP switch No 1 High pressure pump No 2 Transport pump No 3 Selection of BWT PERMAQ Pro 1800 model No 4 6 Transport pump Factory settings ON OFF switch F2 Fuse High pressure pump F3 Fuse Transport pump DIP switch F4 thermal relay High pressure pump F5 thermal relay Transport pump ...

Page 15: ...ch NC 0 2 8 Bar QIS 1 option Conductivity meter Connection for sensor 10 2 Technical data BWT PERMAQ Pro 1800 1810 1820 Capacity l h 500 1000 Number membranes pcs 1 2 Maximum water recovery 75 80 Weight full kg 60 70 Salt retention 99 Conductivity µS cm 20 Power connection V 400 Power consumption kW m 2 76 2 05 Electrical frequency Hz 50 Pipe inlet inch Concentrate outlet mm 14 Permeate outlet mm ...

Page 16: ...ated on the outside of the membrane is placed When the new mem brane is to be fitted this V cup seal must be fitted at the same end of the membrane as the former one i e if the V cup seal is located at the top of the membrane pipe then the new membrane V cup seal shall also be placed in that way so that the V cup seal is located at the top when the membrane is refit ted in the membrane pipe When a...

Page 17: ...EX 13 1 P I Diagram 13 2 Layout drawings 13 3 Wiring diagram 13 4 Start up test 13 5 Operating journal 13 6 Spare parts list BWT PERMAQ Pro 1800 13 7 Spare parts drawing 13 8 Options 13 9 Declaration of conformity ...

Page 18: ...EN 18 13 1 P I Diagram ...

Page 19: ...EN 19 13 2 Layout Drawings ...

Page 20: ...EN 20 13 3 Wiring Diagram ...

Page 21: ...EN 21 ...

Page 22: ...EN 22 ...

Page 23: ...ls of technician Date Time consumption for the start up hours Start up test The start up test sheet must be completed and filed together with the operating journal Test of raw water YES Time controlled Quantity controlled New Old Dimensioned correctly for RO Plant and salt valve set at the correct hardness Direction high press pump is OK Level switch start stop of high press pump is OK Inlet press...

Page 24: ...rts List BWT PERMAQ Pro 1800 Every 6 month Control of feedwater Pressure switch PS1 Check up for leaks and RO plants funktionality Each week FLushing of the membranes Daily Hardness dH V4 Feed water temperature C Feed water pressure bar High pressure pump operating pressure bar PI 1 Conductivity meter option µS cm QIS 1 Flow meter Permeate l h FI 1 Maintenance intervals Signature Dato ...

Page 25: ...ush in fitting 14 mm elbow 1 454090014 3 years 14 Push in fitting 14 mm x base 454065014 3 years 15 Adapter piece 14 mm x 454060014 3 years Membrane pressure vessel 16 Pressure vessel 451404079 17 Membrane 1 2 451404960 18 U lock 451404090 19 V Cup seal for membrane 1 2 451404208 20A End plate 451404113 3 5 years 20B End plate 451404112 3 5 years 21 O ring outside large 4 16 451404211 2 years 22 O...

Page 26: ...EN 26 13 7 Spare Parts Drawing ...

Page 27: ...oftening unit with your BWT PERMAQ Pro 1800 13 8 3 Option 3 Booster Unit Part No 454100560 A booster unit can be installed ahead of the softening unit in case of lacking water pressure 13 8 4 Option 4 Carbon Filter Part No In order to reduce the content of free chlorine pesti cides and organic solvents you may install a carbon filter 13 8 5 Option 5 Mixing Part No 451202029 If you need to increase...

Page 28: ...Pro 1800 13 8 9 Option 9 Mixed bed Part No If a water quality 0 5 µS cm is required we recom mend a BWT HOH Demi Mix a mixed bed unit for post treatment of the reverse osmosis water 13 8 10 Option 10 Upgrade Kit Part No If a larger permeate capacity is required we recom mend installing an extra membrane which is included in the upgrade kit for BWT PERMAQ Pro 1810 13 8 11 Option 11 Tool Spare Part ...

Page 29: ...43 600 900 bwt bwt dk www bwt dk herewith declares that BWT PERMAQ PRO 1810 1820 is in conformity with the provisions of the Machinery Directive directive 2006 42 EC is in conformity with the provisions of the following other EC directives Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Place Greve Denmark Date 18 09 2014 ________________________________________ Lars Jensen Head of Prod...

Page 30: ...__________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ _________...

Page 31: ...__________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ _________...

Page 32: ...3 1 4922 45 00 Fax 33 1 4922 45 45 E Mail bwt bwt fr BWT Belgium NM Leuvensesteenweg 633 B 1930 Zaventem Tel 32 2 758 03 10 Fax 32 2 758 03 33 E Mail bwt bwt be BWE Česká Republika s r o Lipovo 196 Cestlice CZ 251 01 Říčany Tel 42 272 680 300 Fax 42 272 680 299 E Mail info bwt cz BWT Polska Sp z o o ul Polczyhska 116 PL 01 304 Warszawa Tel 48 22 6652 609 Fax 48 22 6649 612 E Mail bwt bwt pl BWT Hu...

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