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EN

 

12 

Start and stop of high-pressure pump. 

Solenoid valve inlet raw water. 

Pressure switch for start/stop of the transport 

pump (Stop 4.2 bar Start 3.7 bar). 

Option: Conductivity meter 0-200 µS/cm with 

potential-free alarm outlet. 

10

 

Maintenance and 

Troubleshooting 

10.1

 

Maintenance: 

The RO plant is produced and designed for a 

minimum of servicing and maintenance. 

However, there are some functions which 

should be checked regularly. (The interval is 

described in the following). 

Following must be checked regularly: 

If the operating conditions of the plant or/and 

capacity is changed compared to the day of 

start-up, then the plant shall be checked for 

possible cleaning of membranes or/and 

adjustment of the plant capacity. 

 

If the capacity has dropped by more 
than 10 % 

 

If the pressure after the high-pressure 

pump has increased 

 

If the conductivity has increased 

(option) 

See chapter dealing with trouble-shooting. 

Daily: 

1.

 

Take a daily sample of the water from 

the softening plant ahead of the RO- 

plant; the hardness must be less than 

1°dH. 

2.

 

Check also the salt bin, fill up if 

necessary - and read: 

3.

 

Capacity permeate: (encl. 14.2 F fig. 

2) 

4.

 

Conductivity: (option) 

5.

 

Pressure after the high-pressure pump: 

(encl. 14.2 E fig. 2) 

Every 6 months: 

1.

 

Check-up of pumps. Follow the 

manufacturer’s guidelines. 

2.

 

Check pipelines and connectors for 

leaks. 

3.

 

Check all pressure switches, i.e. their 

function and settings. 

4.

 

Make a release test of the alarm. 

5.

 

Replace defective/buzzing switches 

and relays. 

6.

 

The brine tank has to be emptied and 

cleaned. 

Note! If the plant has to be out of operation 

for a long period, or if it may be exposed to 

frost, each membrane element must be 

preserved. 

For how long the plant can be out of 

operation without preserving the membranes, 

depends on how extensive the organic growth 

is. When using surface water, the membranes 

must be preserved by standstills lasting 3 days 

or longer, and when using ground water, the 

membranes must be preserved by standstills 

lasting 7 days or longer.  

When preserving membranes, they must be 

filled with a solution consisting of: 

Mixture ratio 

Preservation 

[%] 

Frost 

protection 

[%] 

Mono Propylene 

glycol 

20 

Sodium bisulphite 

 

Summary of Contents for PERMAQ Compact 951

Page 1: ...BW T PERM AQ Compact 951 953 Reverse Osmosis Plant Installation and Operating Manual EN...

Page 2: ...EN 2...

Page 3: ...ction of soft water control valve 8 7 Electric connections 8 8 Commissioning of the plant 8 8 1 Start up of softening plant 8 8 1 1 Replacement of regeneration meter disk 9 8 2 Adjustment of outlet am...

Page 4: ...igh OPTION 22 15 3 6 The plant is not operating 23 15 3 7 Alarm The transport pump stops and starts 23 15 3 8 Hard water is measured at the soft water sample valve 24 15 4 P I Diagram 25 15 5 Arrangem...

Page 5: ...PERMAQ Compact 950 plant is made in a compact design with reservoir tank softening plant and reverse osmosis plant joined in one unit to take up a little space as possible Your BWT PERMAQ Compact 950...

Page 6: ...A pressure tank keeps two litres to ensure a steady flow to the consumer A pressure switch starts stops the transport pump as required There is a bypass valve installed which can be used if power is...

Page 7: ...ater connections of the plant must be made in compliance with local regulations 6 1 Connection of raw water inlet water A ball valve shall be installed at the inlet side of the plant so that the raw w...

Page 8: ...WT PERMAQ Compact 950 plant must be as follows Voltage 3 x 400 Volt 0 Earth fuse 16 Amp 3 5 kW All internal connections in the plant like e g pump control and level control have been preassembled in o...

Page 9: ...g fig 2 1 When taking out the existing meter disk take care not to remove or move other parts in the control element When installing the new meter disc push the top blocking device catch aside with a...

Page 10: ...ermeate and 25 concentrate to drain An easy way to check this is by multiplying the permeate capacity by 1 3 The outlet amount is measured by timing the produced outlet water E g if 300 litres of perm...

Page 11: ...ically Let the pump operate a while with a large flow in order to get air out of the pump housing Check if the pump supplies water and pressure If it does not try deaerating it once more as described...

Page 12: ...ead of the RO plant the hardness must be less than 1 dH 2 Check also the salt bin fill up if necessary and read 3 Capacity permeate encl 14 2 F fig 2 4 Conductivity option 5 Pressure after the high pr...

Page 13: ...mbranes 2 New capacity of the plant flow meter FI1 encl 14 2 F fig 2 3 Water quality S cm 4 Plant operating pressure manometer 5 Raw water temperature 6 Raw water pressure 12 CIP cleaning of membranes...

Page 14: ...ne cleaning agent BWT CIP 10 is used for dissolving organic deposits including oil Always start by using BWT CIP 10 and then use BWT CIP 4 Follow the manufacturer s safety directions concerning handli...

Page 15: ...n V 400 Max power consumption kW 3 5 Electric frequency Hz 50 Fuse A 16 Pipe inlet diameter Concentrate outlet diameter Permeate outlet diameter Height mm 1360 Length mm 1580 Depth mm 680 Max water te...

Page 16: ...h Power 0 65 kW 3x400 V 50 Hz Safety pressure switch inlet Suco 0 5 bar Pressure switch outlet Danfoss switch stop at 4 0 bar start at 3 0 bar Reservoir Volume approx 500 l Material plastic PE FDA ap...

Page 17: ...EN 17 15 Appendix...

Page 18: ...ALARM Low raw water pressure Nothing is working permanent condition Low raw water pressure HP pump stopped TP pump working Automatic restart 3 times if raw water pressure is 0 5 bar External stop TP...

Page 19: ...ECONDS START MAX 109 PR HOUR 1 ON 2 4 3 5 6 8 7 FACTORY SETTING 15 2 Settings It is possible to adjust the various time settings for start Stop and Alarm plus insert a start up delay of the pump Use o...

Page 20: ...EN 20 15 3 Trouble shooting 15 3 1 Plant capacity has dropped 15 3 2 Treated water quality is higher than 20 S cm...

Page 21: ...EN 21 Alarm Low raw water pressure 15 3 3 Alarm Transport pump...

Page 22: ...EN 22 15 3 4 Indication Level low 15 3 5 Alarm level high OPTION...

Page 23: ...EN 23 15 3 6 The plant is not operating 15 3 7 Alarm The transport pump stops and starts...

Page 24: ...EN 24 15 3 8 Hard water is measured at the soft water sample valve...

Page 25: ...EN 25 15 4 P I Diagram...

Page 26: ...EN 26 15 5 Arrangement Drawing...

Page 27: ...EN 27 15 6 Wiring Diagram...

Page 28: ...EN 28...

Page 29: ...EN 29...

Page 30: ...EN 30...

Page 31: ...EN 31...

Page 32: ...EN 32...

Page 33: ...EN 33...

Page 34: ...EN 34...

Page 35: ...e protection transport pump is OK Status on start up Start up by BWT Start up by dealer specify dealer ________________________________ Problems on start up Yes there were problems at start up No ther...

Page 36: ...or sooner 6 month Clean reservoir Weekly Feed water temperature C Feed water pressure during operation bar High pressure pump operation pressure bar Conductivity S cm Flow meter permeate l h Daily Con...

Page 37: ...1 7 405315070 Meter disc no 4 1 8a 405347010 Spring meter drive pawl 1 8b 405346890 Control disc 1 9 1520 Pin Eccentric drive snap fit 2 10 2657 O ring 6 CBRV RO Stem gear 1 11 405370140 Pawl meter d...

Page 38: ...ment clip 2 2 405316710 Turbine 10 reg VKI 1 3 405315260 Gear no 5 1 4 405315240 Gear no 3 1 5 405315230 Gear no 2 1 6 1521 Gear Stem 1 7 405392580 Turbine 9 1 8 405315250 Gear no 4 1 9 405315220 Gear...

Page 39: ...2 1 3 405318400 Brine elbow 1 4 405318500 Drain elbow 1 5 405351560 Flow control venture 0 4 1 6 405314800 Vent tube 1 7 405386300 Seal Level 2 1 8 405386310 Seal level 2 3 1 9 405365870 Flow control...

Page 40: ...ad ring drain cont 5 3 405378690 Seal drain control valve 1 4 405310530 Flow control 1 4 GPM 1 5 405386320 Seal level 4 1 6 405352480 Level 4 w all retainers 1 7 405352520 Main valve seat 4 8 40537865...

Page 41: ...41 Item Article Number Description Qty 1 405378741 Level 5 w check seal only 1 2 405378720 Drain valve 2 3 405378690 Seal drain control valve 2 4 405315900 Quad ring drain cont 2 5 405392610 interlock...

Page 42: ...on Qty 1 405386330 Seal main base SK HT 1 2 405386270 Stem 6654 to HT 2 3 405389250 O ring base 1 4 405328380 Distributor Upper Fint HT 1 5 405352601 Base main stem reverse 1 6 405318000 O ring dist T...

Page 43: ...igh pressure pump MTR3 26 26 454100660 12 13 Flowmeter permeate 453012016 14 Sample valve soft water 200721020 15 Level sensor 451404420 16 Cable for level sensor 451404460 17 Complete softening plant...

Page 44: ...EN 44...

Page 45: ...500 fax 45 43 600 900 bwt bwt dk www bwt dk Herewith declares that BWT PERMAQ Compact 951 S 952 S and 953 S Is in conformity with the provisions of the Machinery Directive directive 2006 42 EC Is in c...

Page 46: ...EN 46 Notes...

Page 47: ...EN 47...

Page 48: ...l 33 1 4922 45 00 Fax 33 1 4922 45 45 E Mail bwt bwt fr BWT Belgium NM Leuvensesteenweg 633 B 1930 Zaventem Tel 32 2 758 03 10 Fax 32 2 758 03 33 E Mail bwt bwt be BWE esk Republika s r o Lipovo 196 C...

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