BWT PERMAQ COMPACT 270 Series Installation And Operating Manual Download Page 5

 

 

UK 

 

3.

 

POSITIONING OF THE 
PLANT 

 

The  plant  must  be  placed  in  a 
non-freezing  environment  on  a 
even foundation so that the water 
in the reservoir does not overflow 
when the tank is full. 
the  foundation  must  be  able  to 
stand  a  load  of  approx.    330  kg 
which  is  the  plant  weight  when 
full. 
The plant is furnished with casters, 
so if you wish to be able to move 
the  plant,  you  should  keep  the 
foundation even and solid. 
The outside measures of the plant 
are  (WxDxH):  580x630x1350 
mm,  but  when  positioning  the 
plant you should take into account 
that the cover shall be demounted 
during  maintenance  work.  Either 
you  must  calculate  with  an  addi-
tional  370  mm  in  height  to  be 
able  to  lift  the  cover,  or  it  should 
be possible to roll the plant out for 
servicing  (e.g.  place  it  under  a 
table or equal). 
You  should  also  make  room  on 
the back of the plant for the water 
installation;  especially  you  should 
take  into  account  the  outlet  hose 
from the plant.  
The hose may never be bent! 
Positioning  of  the  plant  must  be 
done  in  a  way  so  that  the  air 
intake  on  the  front  never  gets 
covered. 
There  must  also  be  room  in  front 
of  the  plant,  so  that  it  is  possible 
to  freely  read  the  flow,  and  the 
suction of the high-pressure pump 
can  take  place  without  obstruc-
tion. Also it should be possible to 
pull  out  the  plant  in  connection 
with maintenance. 
In  case  of  a  stoppage,  the  reser-
voir  may  overflow.  Therefore 
there should always be a drain in 
the immediate vicinity of the plant 
so  that  the  overflowing  water 
does not cause damage. 

If there is no floor drain near the 
plant,  installing  the  plant  is  at 
your own risk. 
 

4.

 

WATER QUALITY 

 

The  raw  water,  which  is  to  be 
treated  in  the  BWT  PERMAQ

®

 

Compact  plant, must be softened 
drinking  water  quality  with  maxi-
mum  500  mg/l  TDS.  Max.  tem-
perature:  25  °C.  The  plant  is  ad-
justed at 10 °C in our factory. 
The  raw  water  may  maximum 
contain: 
* Fe: 

  0.05 mg/l 

* Mn: 

  0.02 mg/l 

* Cl: 

  0.1 mg/l 

* Turbidity:       1.0 NTU 
* SDI: 

  3.0 %/min 

* KMnO4 max:   10 mg/l 
If  there  are  doubts  about  the  raw 
water  composition,  a  water  anal-
ysis must be made. The plant must 
be  connected  to  a  raw-water 
pressure  of  minimum  2  bar  and 
maximum  7  bar.  The  quality  of 
the treated water will be less than 
20 µS/cm at 10 °C. 
 

5.

 

WATER CONNECTIONS 

 

Note!  All  water  connections  must 
be in compliance with local regu-
lations. 

5.1

 

Connection of inlet water 
(raw water) 

On  the  inlet  side  you  must  fit  a 
ball  valve  so  that  the  water  may 
be  cut  off  during  maintenance  of 
the plant. 
Install a ½” flexible pressure hose 
on  the  pre-filter  of  the  plant  (A-
Figure  2).  The  opposite  end  shall 
be  connected  to  the  raw-water 
supply. 
The  best  operating  result  is  ob-
tained  by  connecting  to  minimum 
¾”  raw-water  pipe.  That  reduces 
the  drop  in  pressure  to  the  plant. 
With  a  too  small  raw-water  con-
nection,  there  will  be  a  risk  of 
outage on the plant due to lacking 

water pressure, e.g. when rinsing 
out  the  membranes  at  start-up  of 
the  plant.  Note!  Fit  the  built-in 
flowmeter to the cabinet. 

5.2

 

Connection of permeate 
(treated water) 

Fit  the  ¾”  flexible  pressure  hose 
to  the  transport  pump  (B-Figure 
2).  The  opposite  end  shall  be 
connected  to  the  consumer  of  the 
permeate  or  pipe  connection 
which  is  led  to  ½”  consumer  of 
the permeate. 
Note!  Totally  desalinated  water 
may  speed  up  corrosion.  There-
fore,  always  use  non-corrosive 
piping  for  the  treated  water,  e.g. 
stainless steel or PVC. 

5.3

 

Connection of outlet hose 

Start  by  dismounting  the  “bent” 
blue  hose  which  is  fitted  on  the 
outlet valve (B-Figure 3). 
Install the supplied 10  mm plastic 
hose to outlet valve (B-Figure 3). It 
is  important  that  the  hose  is 
pressed  all  the  way  down.  The 
opposite  end  shall  be  connected 
to outlet. The hose may not be led 
down  into  the  outlet  water, 
though,  since  the  water  may  risk 
getting sucked back into the plant 
during  standstill.  Note!  The  outlet 
hose may never be bent or in any 
other  way  obstructed,  as  this 
would  damage  the  plant  mem-
brane(s). 

5.4

 

Connection of overflow 
hose 

On  the  back  of  the  plant,  on  the 
overflow nozzle (C-Figure 2), you 
shall connect a ½” plastic hose to 
the  floor  drain  or  another  subja-
cent  drain.  This  overflow  is  a 
safety  overflow  in  case  an  fault  
occurs  on  the  level  switch  of  the 
plant  and  the  reservoir  tank  as  a 
consequence  gets  filled  to  over-
flowing. 
 
 
 

Summary of Contents for PERMAQ COMPACT 270 Series

Page 1: ...BWT PERMAQ COMPACT 271 274 Reverse Osmosis Plant Installation and Operating manual UK ...

Page 2: ...UK 2 ...

Page 3: ...ality of the treated water is higher than 20 µS cm 9 9 2 3 Alarm Low raw water pressure 10 9 2 4 Alarm Transport pump 10 9 2 5 Indication Level low 11 9 2 6 Alarm Level high 11 9 2 7 The plant is not operating 12 9 2 8 Alarm The transport pump stops and starts 13 9 2 9 Hard water is measured at the soft water tap 13 9 2 10 Survey of Alarm Conditions 14 9 2 11 Settings 15 10 TECHNICAL SPECIFICATION...

Page 4: ...allations are pre assembled and tested in our fac tory Your BWT PERMAQ Compact plant is equipped with casters and constructed in a stainless steel frame That means that the plant can be placed e g underneath a table and then pulled out for a service check Your BWT PERMAQ Compact plant is equipped with a powerful transport pump which supplies water at a pressure flow as the normal waterworks pres s...

Page 5: ...on a water anal ysis must be made The plant must be connected to a raw water pressure of minimum 2 bar and maximum 7 bar The quality of the treated water will be less than 20 µS cm at 10 C 5 WATER CONNECTIONS Note All water connections must be in compliance with local regu lations 5 1 Connection of inlet water raw water On the inlet side you must fit a ball valve so that the water may be cut off d...

Page 6: ... Permeate amount and max pres sure may never exceed above mentioned as it would cause damage to the plant membrane 7 1 Adjustment of outlet amount Important Read the entire section 7 1 and 7 2 before adjustment is commenced Outlet amount must be adjusted and the suitable outlet amount on your plant depends on the raw water quality A too high water recovery will damage the plant membranes On condit...

Page 7: ... fill up completely approx 20 minutes Check that the level switch H Figure 3 automatically stops the plant when the reservoir tank is full NB Do not touch the level switch Create a large consumption of treated water to get the air out of the pump Check that the transport pump G Figure 3 starts up automatically Check that the pump supplies water and pressure When you have checked the transport pump...

Page 8: ...The BWT PERMAQ Compact plant is produced and designed for a minimum of servicing and maintenance However there are certain functions which should be checked regularly Maintenance intervals should be per formed once a week read section 13 5 Operating Journal ...

Page 9: ...UK 9 9 2 Troubleshooting This section deals with the problems that may arise on the plant 9 2 1 The plant capacity has dropped 9 2 2 The quality of the treated water is higher than 20 µS cm ...

Page 10: ...UK 10 9 2 3 Alarm Low raw water pressure 9 2 4 Alarm Transport pump ...

Page 11: ...UK 11 9 2 5 Indication Level low 9 2 6 Alarm Level high ...

Page 12: ...UK 12 9 2 7 The plant is not operating ...

Page 13: ...UK 13 9 2 8 Alarm The transport pump stops and starts 9 2 9 Hard water is measured at the soft water tap ...

Page 14: ...t condition Section 9 2 4 ALARM Too low raw water pressure Nothing is working permanent condition Section 9 2 3 Too low raw water pressure HP pump stopped TP pump is working Automatic restart 3 times if raw water pressure is 0 5 bar External stop TP pump can be jumped at start up HP pump is working Remove the cause for external stop signal External stop HP pump TP pump is working Remove the cause ...

Page 15: ... 6 Transport pump 10 TECHNICAL SPECIFICATION 10 1 Technical Specifications BWT PERMAQ Compact 271 274 Tag number Designation Type data P1 High pressure pump 14 bar 1x230V 0 64kW P2 Transport pump 1x230V 0 55 kW FI 1 Flow meter Ø32 PVC PI 1 Manometer 0 40 bar V1 Needle valve Brass V2 Needle valve Brass Y1 Solenoid valve NC Brass PS 1 Pressure switch NO 0 5 bar PS 2 Pressure switch NC 0 2 8 bar QIS ...

Page 16: ...ctrical frequency Hz 50 50 50 50 Pipe inlet diameter Concentrate outlet diameter mm 10mm Hose 10mm hose 10mm hose 10mm hose Permeate outlet diameter Height mm 1350 1350 1350 1350 Width mm 630 630 630 630 Depth mm 580 580 580 580 Maximum water temp C 25 C 25 C 25 C 25 C Maximum water pressure bar 7 bar 7 bar 7 bar 7 bar Minimum water pressure bar 2 bar 2 bar 2 bar 2 bar Weight full kg 330 kg 332 kg...

Page 17: ...il the plant components membranes pump are heated up to approx 40 C Replace the water in the bucket continuously in order to keep the water at 40 C during the heating period When the plant components are heated up at 40 C you must stop the plant by switching off the power Re fill water into the bucket 40 C We recommend using treated water for this purpose Mix in citric acid in the ratio 2 in 25 li...

Page 18: ... top when the membrane is fitted inside the membrane pipe When the membrane has been replaced and the end plate has been refitted with the U lock inserted remount all hoses Note When the hose connec tion is pushed into the stainless fitting the ring must again be pressed all the way down and the same applies to the hose When all connections have been refitted and end plates are se curely locked wi...

Page 19: ...ANNEX 13 1 P I Diagram 13 2 Layout drawings 13 3 Wiring diagram 13 4 Start up test 13 5 Operating journal 13 6 Spare parts list BWT PERMAQ Compact 271 274 13 7 Spare parts drawing 13 8 Declaration of conformity ...

Page 20: ...UK 20 13 1 P I Diagram ...

Page 21: ...UK 21 13 2 Layout Drawings ...

Page 22: ...UK 22 ...

Page 23: ...UK 23 ...

Page 24: ...UK 24 ...

Page 25: ...UK 25 13 3 Wiring Diagram ...

Page 26: ...UK 26 ...

Page 27: ...UK 27 ...

Page 28: ...ls of technician Date Time consumption for the start up hours Start up test The start up test sheet must be completed and filed together with the operating journal Test of raw water YES Time controlled Quantity controlled New Old Dimensioned correctly for RO Plant and salt valve set at the correct hardness Direction high press pump is OK Level switch start stop of high press pump is OK Inlet press...

Page 29: ...List BWT PERMAQ Compact 271 274 Control of rawwater Pressure switch PS1 every 6 month Check up for leaks every month Softening plant option Hardness dH Raw water Raw water tempera ture C Raw water pressure bar BWT PERMAQ Compact 271 274 plant High pressure pump op erating pressure bar Conductivi ty meter option µS cm Flow meter Permeate l h Signature Date ...

Page 30: ...04680 12 Concentration valve 1 451404681 13 Push in fitting 10 mm elbow 1 454090010 3 years 13A Push in fitting 12 mm elbow 1 454090012 3 years 14 Push in fitting 10 mm T piece 1 454095010 3 years 15 High pressure motor 451202495 16 High pressure pump 451202490 17 Coupling for high pressure pump 1 451202485 18 Flow meter permeate 453010002 19 Plastic fitting flow meter 061282024 20 Level switch 1 ...

Page 31: ...tting 10x base 1 454065010 3 years 36A Push in fitting 12x base 1 454065012 3 years 37 End plate 2 451202117 3 5 years Miscellaneous 10 mm plastic hose 1 m 454001010 3 years 12 mm plastic hose 20 µF capacitor Transport motor 16 µF capacitor High pressure motor Filter wrench 1 m 1 1 454001012 750001270 750001860 321417100 3 years Option Filter housing 10 complete 321401000 Carbon filter 10 32141300...

Page 32: ...UK 32 13 7 Spare Parts Drawing ...

Page 33: ...0 900 bwt bwt dk www bwt dk herewith declares that BWT PERMAQ Compact 271 272 273 274 is in conformity with the provisions of the Machinery Directive directive 2006 42 EC is in conformity with the provisions of the following other EC directives Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Place Greve Denmark Date 29 01 2014 _______________________________________ Lars Jensen Head of ...

Page 34: ..._________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ __________________________________________________...

Page 35: ..._________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ __________________________________________________...

Page 36: ...00 Fax 33 1 4922 45 45 E Mail bwt bwt fr BWT Belgium NM Leuvensesteenweg 633 B 1930 Zaventem Tel 32 2 758 03 10 Fax 32 2 758 03 33 E Mail bwt bwt be BWE Česká Republika s r o Lipovo 196 Cestlice CZ 251 01 Říčany Tel 42 272 680 300 Fax 42 272 680 299 E Mail info bwt cz BWT Polska Sp z o o ul Polczyhska 116 PL 01 304 Warszawa Tel 48 22 6652 609 Fax 48 22 6649 612 E Mail bwt bwt pl BWT Hungária Kft K...

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