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BW T A qua Flex T 200 -1000

Reservoir

Installation- and operating manual

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Summary of Contents for Aqua Flex T 1000

Page 1: ...BW T Aqua Flex T 200 1000 Reservoir Installation and operating manual ...

Page 2: ...ing of the BWT AQUA Flex 200 1000 5 Water connections 7 Electrical Connections 7 5 Start up BWT AQUA Flex 200 1000 8 6 Trouble shooting 9 LED lights overview 9 Alarm overview 10 7 Technical data 12 Installation 13 Start op Control 14 Service and maintenance 15 Operation manual 16 P I diagram without options 17 P I diagram with options 18 Layout drawing without Options 19 Electrical connections 20 ...

Page 3: ...n 6 The guarantee is not valid if the service is not respected You BWT AQUA Flex Reservoir is by its compact and fine design easy to install All the internal installations is done and tested by the manufacturer BWT Your BWT AQUA Flex is designed for minimum service and a long and problem free operation Make sure to read the manual before starting to use the plant 2 Explanation of words There will ...

Page 4: ... increases The hydrophore equalizes pressure surges at start and stop of the pump The non return valve protects air from getting into system Option 1 Frequency controlled circulation pump and UV The frequency controlled circulation pump can be installed to recirculate the water and maintain a certain pressure The pressure transmitter measures the pressure The flow regulator level can be regulated ...

Page 5: ...a signal to the RO unit The RO unit will stop producing Permeat when the water level is at a critical level When the water level drops below a certain point the signal stops 4 Connections of the BWT AQUA Flex Reservoir Placing of the BWT AQUA Flex 200 1000 The BWT AQUA Flex reservoir must be placed in frost free surroundings on a level foundation The foundation must be able to carry a load of 230 ...

Page 6: ...EN 6 1 There must be a decline to the floor drain to ensure the water flows towards the drain 2 The water should be able to run unobstructed from the plant to the floor drain ...

Page 7: ...inated water can accelerate corrosion Therefore always use corrosions proof piping for the permeate e g stainless steel or PVC pipe Electrical Connections Note The electric connections must be made in compliance with local regulations The electric connection to the BWT AQUA Flex BWT AQUA Flex reservoir must be as follows All internal connections in the BWT AQUA Flex the pump recirculation system a...

Page 8: ...n has stopped due to the built in time delay in the control box 8 The BWT AQUA Flex reservoir unit has now been commissioned and is ready for use For BWT AQUA Flex T 200 600 and 1000 with external transport pump The transport pump now needs to be bled of air This is done by filling in permeate through the filling hole placed at the pump head 1 Remove the filling cap on the side of the pump and fil...

Page 9: ...rmanent situation Look at Alarm Transport pump External stop TP pump Can be connected with Removes that cause for external stop POWER INLET HIGHPRESUREPUMP TRANSPORT PUMP LEVEL SWITCH ALARM Description of faults and error conditions Trouble shooting Comme nts LED lights LED flashes slowly Hz LED flashes fast 5 Hz Permanent fault situation nothing works the only way the problem can be solved is to ...

Page 10: ...dication Level low Error 2 TP pump doesn t run Switch is at OFF Turn switch to ON No call for water Create water consumption Low water level Let the BWT AQUA Flex reservoir become completely filled up and the TP pump will start automatically Pressure switch set incorrectly Set the pressure switch to 4 0 bar Stop and 3 0 bar Start Defective pressure switch Short the pressure switch by making a jump...

Page 11: ...ervoir become completely filled and the TP pump will start automatically The motor of the transport pump is running in the wrong direction Check the wiring diagram of the BWT AQUA Flex reservoir and make a correct connection Error 4 TP pump starts and stops If the piping connection is too small there is a risk of outages on the plant due to lacking water pressure amount etc Replace the permeate ou...

Page 12: ... temperature Min Max C 5 35 Pressure switch PS 2 bar 0 2 to 8 Reservoir material PE BWT AQUA Flex T with external pump 200 600 1000 Reservoir volume L 200 600 1 000 Transport pump 1 2 kW 3 0A Pump capacity bar m3 h 3 3 3 5 Reservoir diameter depth A mm Ø510 Ø760 Ø1 000 Unit height B mm 1365 1670 1670 Unit width C mm 1510 1510 1510 Inlet pipe connection height mm 1020 1400 1400 Discharge pipe conne...

Page 13: ...hermore the delay in the start can be planned Application of the DIP Switch 1 Raw water pressure measurement time from start of the high pressure pump to measurement of the pressure 2 Transport pump The TP Pump should always be in operation 3 Which Model 4 4 6 when the transport restarts ...

Page 14: ...s of technician Date Time consumption for the start up hours Start up test The start up test sheet must be completed and filed together with the operating journal Test of raw water YES Time controlled Quantity controlled New Old Dimensioned correctly for RO Plant and salt valve set at the correct hardness Direction high press pump is OK Level switch start stop of high press pump is OK Inlet press ...

Page 15: ...5 week or if needed 5 8 weeks Weekly Service and maintenance of BWT Aqua Flex T 200 1000 Control of the unit s operation pressure Control of the amount of dosage liquid Change of UV lamp Every 9000 h or 1 year Cleaning of the system and the reservoir ...

Page 16: ...EN 16 Operation manual Control of dosage unit Permeat Conductivity µS cm Flow l h Pressure bar Temperature C Signature Date ...

Page 17: ...EN 17 P I diagram without options ...

Page 18: ...EN 18 P I diagram with options ...

Page 19: ...EN 19 Layout drawing without Options ...

Page 20: ...EN 20 Electrical connections ...

Page 21: ...EN 21 ...

Page 22: ...rt pump CM 3 5 454100960 3 Main switch On OFF 750001580 4 Hydrophore 2 0 liter 451404577 3 5 years 5A Pressure switch 1 451202803 5B Pressure transmitter 452330000 6A Level switch BWT AQUA Flex 200 1 451404490 5 years 6B Level switch BWT AQUA Flex 600 1000 2000 1 451404440 5 years 7 x14 mm elbow 1 454090013 3 years 8A Non return valve BWT AQUA Flex 200 600 1000 200729006 9 Cable for level switch 4...

Page 23: ...s 20 Solenoid valve 1 200752004 3 years 21 Coil Solenoid valve 200753100 22 No return valve 200726006 23 Ball valve 20 mm 200712020 24 Ball valve 25 mm 200712025 25 Three way ball valve 25 mm 200718125 26 Level switch Option 4 110851050 27A solenoid valve 1 200752004 27B Coil 1 200753100 28A Demi mix bottle 1 421018200 28B Ion exchange material 308500030 29 Ball valve Demi Mix Outlet 201000410 30 ...

Page 24: ...EN 24 Spare parts drawing without options ...

Page 25: ...EN 25 Spare parts drawing with options ...

Page 26: ...0 900 bwt bwt dk www bwt dk Here with declares that BWT AQUA Flex T 200 600 1000 and 2000 is in conformity with the provisions of the Machinery Directive Directive 2006 42 EC is in conformity with the provisions of the following other EC directives Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Place Greve Denmark Date 31 10 2017 _________________________________ Lars Jensen Head of Pr...

Page 27: ...y local public disposal operations not even by small commercial operators For disposal in Denmark and in the other member nations of the European Economic Area EEA please contact our local BWT service technicians or our Service Center in Greve Denmark BWT HOH A S Geminivej 24 DK 2670 Greve In countries that are not members of the European Economic Area EEA or where no BWT subsidiaries or dealershi...

Page 28: ... 45 00 Fax 33 1 4922 45 45 E Mail bwt bwt fr BWT Belgium NM Leuvensesteenweg 633 B 1930 Zaventem Tel 32 2 758 03 10 Fax 32 2 758 03 33 E Mail bwt bwt be BWE Česká Republika s r o Lipovo 196 Cestlice CZ 251 01 Říčany Tel 42 272 680 300 Fax 42 272 680 299 E Mail info bwt cz BWT Polska Sp z o o ul Polczyhska 116 PL 01 304 Warszawa Tel 48 22 6652 609 Fax 48 22 6649 612 E Mail bwt bwt pl BWT Hungária K...

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