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Butchers & Bicycles  

Butchers & Bicycles  

MK1-E MY18 (A_01)

MK1-E MY17-18 (A_01)

SERVICE

 DANGER

 This manual covers 

servicing tasks that require specific 
knowledge and tools. Butchers & Bicycles 
recommends that you leave all service to 
a Butchers & Bicycles authorised dealer. 
Riding an incorrectly maintained eBike 
may result in serious injury!

 DANGER

 Switch off the eBike 

System, remove batteries and On-board 
computer before servicing the eBike. Risk 
of electric shock or injury from accidental 
activation of the eBike drive! 

Recommended service schedule

  When to service? 

The most accurate indicator of when your 
cargo bike needs service is the total distance 
travelled. The Bosch On-board computer 
can display this information (odometer). 
Check the odometer and compare with the 
service record to find out how many km you 
have ridden since last service.

 

Refer to the user manual for the 

On-board computer for information on 
activating the "odometer" readout. Found at 

butchersandbicycles.com/support

 

Ɂ

Mandatory warranty check - within 3 
months of purchase

 

After 200–400 km, but no later than three 
months (whichever comes first), bring 
your cargo bike back to the dealer for an 
initial inspection.

 

Ɂ

Yearly - or every 1000 km (whichever 
comes first) 

This is an inspection of the cargo bike’s 
most important systems: diagnostics of 
the eBike system, check of brakes and 
replacement of brake pads if needed, check 
of the built to tilt ™ suspension, re-
tightening of bolted connections. The bike 
will be taken apart, all moving parts and 
connections inspected, cleaned and re-
greased. Regularly performing this service 
will prolong the life of the cargo bike.

 

Ɂ

Additional service - as needed 

The service intervals specified in km are a 
guideline. Heavy use in hilly terrain, harsh 
weather, salt and grit on the roads etc. may 
necessitate more frequent service. It is 
always a good idea to bring your cargo bike 
for a check after the winter. 

 DANGER

 Do not ride the bicycle if 

you discover any malfunctions or if any 
of the components are damaged or not 
functioning. Risk of serious injury! Have 
the cargo bike serviced by a Butchers & 
Bicycles authorised dealer immediately.  

Wear parts

Some parts on your MK1-E cargo bike will wear 
out in normal use and will eventually need 
replacement. The rate of wear depends on the 
level of maintenance, mileage, environmental 
conditions (rain, dirt, salt etc.) Examples of 
such parts are: 

 

Ɂ brake pads

 

Ɂ tires, inner tubes

 

Ɂ chain/belt, cassette, sprockets

 

Ɂ gear cables and housings

 

Ɂ tilt spring assembly

 For a full list with part numbers refer to 

MK1-E Wear parts list available at 

butchersandbicycles.com/support

 DANGER

 For safety-critical 

components, only use genuine 
replacement parts provided by a Butchers 
& Bicycles authorised dealer. Incompatible 
components may fail in use and lead to 
serious injury!

Cleaning

 CAUTION

 Never use abrasive or 

corrosive substances to clean your cargo 
bike. Damage may occur. 

 CAUTION 

Do not immerse any 

components, including the drive unit, in 
water or clean them with pressurised water. 
Damage may occur.

A good way to clean your cargo bike is with a 
low-pressure stream of water or a bucket with 
a sponge or a soft long bristled brush. Cleaning 
your cargo bike by hand will also help you 
discover any mechanical issues early on. There 
are many products on the market designed 
specifically for cleaning and protecting eBikes 
and their components. They make the job of 
cleaning your bike easier. Ask your Butchers & 
Bicycles authorised dealer for advice.

Recommended torque settings

 DANGER

 It is vitally important that 

all threaded connections on the cargo are 
tightened to the correct torque. Always 
use a torque wrench to tighten screw 
connections. Too much torque may lead to 
damage the component. Too little torque 
may lead to the component coming loose 
and serious injury. It is not possible to 
tighten threaded connections correctly 
without a specialist torque wrench!

Component

Torque

Clamping handlebar grips

3–5 Nm

Clamping brake lever (Tektro)

5–7 Nm

Clamping gear shifter (NuVinci)

2–2.5 Nm

Clamping gear shifter (SRAM)

2 Nm

Handlebar stem

6 Nm

Stem raiser (Satori)

9–10 Nm

Headset tightening ring

3–4 Nm

Seat rail clamp

5 Nm

Front wheel axle

100 Nm

Rear wheel axle (NuVinci)

35 Nm

Brake rotor (Tektro)

6–8 Nm

Crank arm

30 Nm

Pedals

40 Nm

Frame link at right seat stay

5 Nm

Rear dropout sliding mechanism

 20 Nm

Summary of Contents for MK1-E 2018

Page 1: ...MK1 E EN Original instructions Cargo bike Model year 2018 ...

Page 2: ...e new life one can get as the owner of an MK1 E To get you started we have written this manual which you must read carefully It is especially important that you read all safety warnings before using your cargo bike We wish you thousands of happy kilometers on your new cargo bike and hope you will be very satisfied with the purchase Friendly greetings from Team Butchers Bicycles ...

Page 3: ...ivetrain 20 SRAM NX 1x11 20 NuVinci N380 20 NuVinci N380 H Sync automatic shifting 21 Gates CDX Carbon Belt 21 Bosch eBike system 22 Riding with electric assistance 22 Batteries 22 On board computer and controller 22 Push assist 22 Range 23 Service 24 Recommended service schedule 24 Wear parts 24 Cleaning 25 Recommended torque settings 25 Warranty 26 Service record 28 Bike Card 32 HOW TO USE THIS ...

Page 4: ...7 6 Butchers Bicycles Butchers Bicycles MK1 E MY18 A_01 MK1 E MY17 18 A_01 27 28 26 25 29 30 A B 15 3 5 14 13 21 22 23 24 19 20 18 4 17 16 11 10 9 8 6 12 1 2 7 C D ...

Page 5: ...9 8 Butchers Bicycles Butchers Bicycles MK1 E MY18 A_01 MK1 E MY17 18 A_01 90 E F 60 50 40 a c b I a b 5 mm G H ...

Page 6: ...11 10 Butchers Bicycles Butchers Bicycles MK1 E MY18 A_01 MK1 E MY17 18 A_01 10 m 5 mm 2 5 mm 6 mm J K L a b a b c a b c L H d e L H d c d M N O ...

Page 7: ...rgo bike is intended for use on hard surfaces such as paved roads and fortified paths The cargo bike is not intended for off road use The cargo bike is intended for transportation of passengers and cargo Transportation of passengers may only take place if a suitable compatible accessory is installed i e a child seat Transportation of passengers and cargo is subject to load limits Refer to on page ...

Page 8: ... can put the cargo bike on the parking stand to make this easier Ɂ Ɂ Position the crank arms vertically With the heel of your foot on the lower pedal the leg should be fully outstretched Adjust seat height so this is the case Refer to Adjusting seat height on page 15 Ɂ Ɂ This ensures that when you pedal normally where the front part of your foot is on the pedal the leg will remain slightly bent at...

Page 9: ...kes 18 simultaneously The right hand lever 30 operates the rear brake 23 Regularly check the braking performance and condition of brake pads and hydraulic hoses DANGER Do not ride if you discover leaks from the hydraulic hoses Leaks can result in brake failure and lead to an accident Have the brakes serviced immediately DANGER Brake discs and calipers can get very hot in use Risk of burning Never ...

Page 10: ... Refer to the MK1 E eBike system manual and Supernova manual available at butchersandbicycles com support Adjusting the lights See illustration L Ɂ Ɂ The angle of the headlights 12 shall be adjusted so that the brightest point of the light beam meets the ground at a distance of 10 m in front of the eBike The adjustment can be performed using a 5 mm hex key Ɂ Ɂ The angle of the rear light 24 shall ...

Page 11: ...r ratios and the indicator c shows more of a hill Ɂ Ɂ Rotating the grip shifter d backwards gives higher gear ratios and the indicator c shows more of a flat Ɂ Ɂ You can shift gears even under load Ɂ Ɂ You cannot shift through the whole ratio range while stopped 50 70 of the shift range is typically accessible while the remainder is accessible with a little pedal rotation For more details on servi...

Page 12: ...n Ɂ Ɂ Briefly press button WALK on your On board computer s controller Ɂ Ɂ After activation press button within 3 s and keep it pressed The eBike drive is switched on and assists you in pushing the eBike up to the speed of 6 km h On some systems the push assistance function can be started directly by pressing the WALK button Range The range of Bosch rechargeable batteries depends on many factors Y...

Page 13: ...o bike serviced by a Butchers Bicycles authorised dealer immediately Wear parts Some parts on your MK1 E cargo bike will wear out in normal use and will eventually need replacement The rate of wear depends on the level of maintenance mileage environmental conditions rain dirt salt etc Examples of such parts are Ɂ Ɂ brake pads Ɂ Ɂ tires inner tubes Ɂ Ɂ chain belt cassette sprockets Ɂ Ɂ gear cables ...

Page 14: ... Record and Bike Card Wear Wear parts components that wear out in use due to their function and labor associated with their replacement are not covered Refer to the user manual for the product for a listing of wear parts You can also consult the wear parts list available at butchersandbicycles com support Limitations The warranty covers only the defects which were present at the time of delivery o...

Page 15: ...signature Service 2 within 2 years or 2000 km Performed service Date Odometer Order number Dealer stamp signature Service 3 within 3 years or 3000 km Performed service Date Odometer Order number Dealer stamp signature Service 4 within 4 years or 4000 km Performed service Date Odometer Order number Dealer stamp signature Service 5 within 5 years or 5000 km Performed service Date Odometer Order numb...

Page 16: ...n 8 years or 8000 km Performed service Date Odometer Order number Dealer stamp signature Service 9 within 9 years or 9000 km Performed service Date Odometer Order number Dealer stamp signature Service 10 within 10 years or 10000 km Performed service Date Odometer Order number Dealer stamp signature Service 11 within 11 years or 11000 km Performed service Date Odometer Order number Dealer stamp sig...

Page 17: ...ers Bicycles authorised dealer Model Colour Frame number WBUBI _ _ _ _ _ _ _ _ Handover date Handed over by Order number Dealer stamp signature 2018 Butchers Bicycles ApS The information in this document is subject to change without notice Version A_01 Release date 2018 06 26 ...

Page 18: ...can code or visit butchersandbicycles com support Place orders through order butchersandbicycles com Get support through support butchersandbicycles com Butchers Bicycles ApS Flæsketorvet 18 1711 Copenhagen Denmark butchersandbicycles com 45 7199 8808 support butchersandbicycles com ...

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