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WARNING

HIGH PRESSURE HYDRAULIC FLUID LEAKS
CAN PENETRATE SKIN CAUSING SERIOUS
INJURY AND GANGRENE.

INJECTED FLUID MUST BE SURGICALLY

REMOVED WITHIN A FEW HOURS BY A DOC-
TOR FAMILIAR WITH THIS TYPE OF INJURY.

TO AVOID SERIOUS INJURY FROM

PRESSURE LEAKS:

USE CARDBOARD AND NOT HANDS TO 
SEARCH FOR LEAKS.

RELIEVE HYDRAULIC PRESSURE BEFORE
WORKING ON SYSTEM.

CHECK HYDRAULIC HOSES, LINES, AND
CONNECTIONS FOR TIGHTNESS AND 
GOOD CONDITION BEFORE APPLYING 
SYSTEM PRESSURE.

START-UP MAINTENANCE

HYDROSTATIC FLUID

Bush Hog recommends the use of 20W50 motor oil
in the hydrostatic reservoir.

START-UP PROCEDURE

The following start-up procedure should always be
followed when starting a new installation or when
restarting and installation in which the pump or
motor has been removed from the system.

Prior to starting the pump, make certain all system
components (reservoir, fittings, etc.) are clean prior
to filling with fluid.

Fill the reservoir with recommended fluid which
should be filtered prior to entering the reservoir.

Start the engine and idle at the lowest possible RPM.

With the bypass valve closed, slowly move the dis-
placement control in both the forward and reverse
directions. As air is purged from the unit, the oil level
in the reservoir will drop and bubbles may appear in
the fluid. Refill the reservoir as necessary.

Place the steering levers in the neutral position and

WARNING

TO AVOID INJURY FROM EQUIPMENT GROUND

TRAVEL AND MOVEMENT DURING

START-UP PROCEDURE:

DO NOT START OR JOG ENGINE UNTIL:

PUMP IS IN NEUTRAL POSITION

DRIVE WHEELS ARE RAISED OFF THE
GROUND.

EQUIPMENT IS SECURELY BLOCKED-UP TO
KEEP WHEELS FROM GROUND CONTACT.

PTO AND OTHER WORK FUNCTIONS ARE
DISCONNECTED.

KEEP HANDS, HAIR AND CLOTHING AWAY 
FROM ROTATING BLADES.

open the bypass valve. Slowly move the steering
levers in both the forward and reverse directions to
purge the air from the closed circuit.

Close the bypass valve and run the unit in both direc-
tions for several minutes until any remaining air is
purged from the unit. Refill the reservoir as necessary.

Stop the engine, check for and correct any fluid leaks,
and check the reservoir level. Add fluid if necessary.
The transmission is now ready for operation.

HYDROSTATIC  MAINTENANCE

Check the reservoir daily for proper fluid level.

The pump and motor units normally do not require
regular fluid changes. The system filter should be
changed after the first 50 hours of break-in, then
every 250 hours thereafter. The fluid and filter should
be changed and the system cleaned if the fluid
becomes contaminated with foreign matter (water,
dirt, etc.).

PARKING BRAKE ADJUSTMENT

Check to make sure brake is adjusted properly.

Force on the brake handle to lock the brake in place
should be 20 pounds. To adjust the brake tension,
shorten or lengthen the horizontal brake linkage.

If further adjustment is needed at each individual
wheel brake:

1. Engage the brake lever (lever up).

2. Remove the wheel from the side needing adjusting.

3. With the brake engaged the spring length should
be 3-1/2” (measured to the inside of the spring loops).

4. If the spring length is different, shorten or lengthen
the vertical brake linkage.

5. Reinstall the wheel and torque the lug nuts.

Pump Drive Belt Tension Adjustment

1. Stop engine and remove key.

2. The pump drive belt tension is adjusted through a
spring loaded idler pulley.

3. Locate the eye-bolt attached to this idler spring.
The eye-bolt threads should protrude 11/16” past the
nut. If adjustment is needed tighten or loosen the eye-
bolt to increase or decrease the spring tension, then
lock the front and rear nuts in place.

17

Summary of Contents for MID MOUNT ZERO TURN SERIES

Page 1: ...BUSH HOG ASSEMBLY OPERATION MAINTENANCE 203 4 00 50027862 MID MOUNT ZERO TURN MOWER Operator s Manual...

Page 2: ...h are manufactured with the same precision and skill as our original equipment Our trained service personnel are well informed on methods required to service Bush Hog equipment and are ready and able...

Page 3: ...ER S RESPONSIBILITY UNDER THE BUSH HOG WARRANTY It is the Retail Customer and or Operator s responsibility to read the Operator s Manual to operate lubricate maintain and store the product in accordan...

Page 4: ...come rental of substitute equipment expenses due to loss damage detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Bush Hog THIS LIMITED WARRANTY SHALL...

Page 5: ...d in good condition 9 All fasteners torqued to specifications given in Torque Chart 10 All decals in place and readable See decal page 11 Overall condition good i e paint welds 12 Parking brake checke...

Page 6: ...the equipment safety signs These words are intended to alert the viewer to the existence and the degree of hazard seriousness This signal word indicates a potentially hazardous situation which if not...

Page 7: ...reverse The accident victims are most often young children whom unseen by the operator of the mower were in the area being mowed WE SHARE YOUR DESIRE TO PROTECT YOURSELF YOUR FAMILY YOUR FRIENDS AND Y...

Page 8: ...d gasoline Never run the engine indoors in a garage or any other closed building Allow engine to cool before storing in any enclosure The engine exhaust and gasoline fumes are dangerous 16 NEVER REMOV...

Page 9: ...own actions and conduct OSHA Regulations Current OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the sa...

Page 10: ...tained areas where a smooth even cut is desired and superior maneuver ability is needed The tractor unit consists of either a 22 25 or 26 hp Kohler 23 hp water cooled Kohler or 25 hp Kawasaki twin cyl...

Page 11: ...e Lever On left side of operator Not shown below Blade Height Adjust Pin Right side of deck Not shown below Choke On right hand control console Hydrostatic Pump Bypass Valve Right sides of pumps Not s...

Page 12: ...CERTAIN THE TANK CAP IS CLOSED PROPERLY AND SECURELY BE CAREFUL NOT TO SPILL FUEL WHEN REFUELING FUEL VAPOR OR SPILLED FUEL MAY IGNITE IF ANY FUEL IS SPILLED MAKE SURE THE AREA IS DRY BEFORE STARTING...

Page 13: ...rotection at various cutting heights They are not intend AVOID SERIOUS INJURY OR DEATH DO NOT MOVE STEERING LEVERS FROM FORWARD TO REVERSE OR REVERSE TO FORWARD POSITION RAPIDLY A SUDDEN CHANGE IN DIR...

Page 14: ...ional valve This valve has three positions for operations and each position is made in 1 4 turn increments This directional valve has a shut off position and can be used when the machine will not be u...

Page 15: ...10 hours Grease caster wheel pivots ______________________________________________________every 25 hours Grease pivoting front axle _______________________________________________________every 10 hour...

Page 16: ...F REACH OF CHILDREN 4 MOWER BLADES Check sharpness of mower blades after every 10 hours of operation To sharpen blades proceed as follows A Lift deck and secure in raised position B Remove bolt cup wa...

Page 17: ...turnbuckle which connects the lever control arm to the pump control arm Note the nuts to the front of the hex turnbuckle have left handed threads 4 Start the engine Run the engine at full throttle an...

Page 18: ...INDLE BELT ROUTING DIAGRAM Spring Loaded Idler Assembly 6 Front Of Deck WARNING TO AVOID SERIOUS BURN INJURIES ALLOW ENGINE OIL AND HYDRAULIC FLU IDS TO COOL BEFORE SERVICING TRANSMIS SION OR ENGINE S...

Page 19: ...ANDS HAIR AND CLOTHING AWAY FROM ROTATING BLADES open the bypass valve Slowly move the steering levers in both the forward and reverse directions to purge the air from the closed circuit Close the byp...

Page 20: ..._______________consult dealer Hydrostatic oil reservoir blowing oil out cap _________________________overfilled or water contaminated 5 ENGINE STALLS WHEN BLADES ARE ENGAGED Operator not on seat _____...

Page 21: ...reely from side to side or axle stops that can be installed fixing the front axle to a rigid posi tion Shipped loose in the bag of fasteners is a left and right axle stop These axle stops are positone...

Page 22: ...NECTOR IGNITION SWITCH WARNING LIGHTS RED WHITE BLACK 18GA PINK 18GA BLACK 18GA YELLOW GREEN 10 AMP 20 AMP 15 AMP DIODE 3 AMP BROWN 18 GA ORANGE RELAY KOHLER CYLINDER HEAD TEMPERATURE ORANGE BLACK KOH...

Page 23: ...RY OR DEATH DO NOT OPERATE WITHOUT THIS AND ALL OTHER SHIELDS IN PLACE AND IN GOOD CONDITION 823324 DANGER KEEP AWAY ROTATING BLADES SERIOUS INJURY OR DEATH CAN RESULT FROM THROWN OBJECTS OR BLADE CON...

Page 24: ...S LOWER IMPLEMENT STOP ENGINE AND REMOVE KEY BEFORE DISMOUNTING NO RIDERS DO NOT OPERATE MOWER IN VICINITY OF OTHER PERSONS ALLOW NO CHILDREN OR UNQUALIFIED PERSONS TO OPERATE EQUIPMENT CLEAR MOWING A...

Page 25: ...54 480 795 1077 1288 1745 1 11 16 1 1 8 12 UNF 397 538 890 1206 1444 1957 1 7 8 1 1 4 7 UNC 500 678 1120 1518 1817 2462 1 7 8 1 1 4 12 UNF 553 749 1241 1682 2013 2728 2 1 16 1 3 8 6 UNC 655 887 1470 1...

Page 26: ...BUSH HOG L L C P O Box 1039 Selma AL 36702 1039 Telephone 334 874 2700...

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