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13

C. Turn adjusting nut counterclockwise and slide

engine rearward. Remove old belt.

D. Install new belt onto pulleys. Do not pry belt

onto pulley.

E. Turn adjusting nut clockwise to tighten belt.

Place enough tension on belt to allow not more than
1/2” and not less than 1/4” deflection.

F. Tighten four engine stand bolts.
G. Reinstall belt shield.

3-4 HUB BEARING REPLACEMENT

A. Remove belt shield. (Figure 3-2)
B. Loosen engine mount and remove belt.
C. Loosen set screws and remove 7/16” bolt.

Remove pulley from spindle. Do not lose key.

D. Remove the six nuts securing hub assembly to

deck.

E. Remove upper nut to free spindle retaining nut.

(Figure 3-3)

F. Lift out bushing.
G. Tap spindle out of hub.
H. Remove grease seals and bearings.
I. Check bearing cups inside hub for damage. If

damaged, tap out cup(s), perform step “J” below,
then insert new cup(s).

J. Clean inside of hub with suitable solvent.

NOTE

Check to see if blade needs sharpening or replacing.

K. Insert lower bearing and seal into hub.
L. Install spindle into hub taking care not to dam-

age grease seal.

M. Insert upper bearing, seal and bushing into hub.

Seal should be installed with metal face against bear-
ing to allow grease to purge outward from bearing.

N. Place nut onto spindle. Tighten nut until it takes

7-12 in.lbs. (.79 - 1.35Nm) to turn blade. To measure,
place torque wrench on nut and turn blade while
reading gauge. If nut is too tight, loosen nut two full
turns; tap lightly on top of spindle, then retighten.
After nut is tightened, install jam nut as shown. 

NOTE

If a torque wrench is not available, tighten nut until
there is no vertical movement in spindle. Make cer-
tain blade will spin freely.

O. Using a grease gun, fill inside of hub with

multi-purpose grease. Pump in through grease fitting
until grease expels out of upper seal.

P. Install hub assembly to deck and pulley to

spindle.

Q. Install belt and adjust per paragraph 3-2.
R. Install belt shield.

3-5 BLADE REPLACEMENT

Remove old blades. Install new blades with uplift
positioned as shown in Figure 3-3. Torque 3/4 x 2-
1/4” bolts to 297 ft./lbs. and 1/2 x 2” bolts to 76
ft./lbs. Wear heavy gloves to protect hands.

3-6 TROUBLESHOOTING

Troubleshooting procedures are listed in Table 3-1
below. If the problem cannot be solved or replace-
ment parts are necessary, contact your authorized
Bush Hog dealer. Please have ready your machine
name, model number, serial number, purchase date
and exact cause or description of problem.

WARNING

BEFORE PERFORMING MAINTENANCE
INSPECTIONS OR WORK ON CUTTER, SHUT
CUTTER ENGINE OFF AND DISCONNECT
SPARK PLUG WIRE. FAILURE TO DO SO
COULD RESULT IN ACCIDENTAL STARTING
OF ENGINE CAUSING POSSIBLE INJURY OR
DEATH.

NOTE

Engine warranty, service and parts must be
obtained through an authorized service center
for Honda engines.

Figure 3-3
Hub And Blade

Assembly

Hex Nuts

Bushing

Oil Seal

Bearing Cone

Outer Bearing Cup

Hub Assembly

Inner Bearing Cup

Bearing Cone

Seal, Triple Lip

Shaft, Spindle

Key

Blade Bar

1/2 x 2” Capscrew

Lockwasher

Hex Jam Nut

Slotted Nut

Cotter Pin

3/4 x 2-1/4” Blade Bolt

Uplift
Blade

Hex Nut

Lockwasher

Summary of Contents for GT 48

Page 1: ...BUSH HOG ASSEMBLY OPERATION MAINTENANCE 600 4 00 50027657 Gasoline Trailed Rotary Cutter Operator s Manual MODEL GT 48...

Page 2: ...h are manufactured with the same precision and skill as our original equipment Our trained service personnel are well informed on methods required to service Bush Hog equipment and are ready and able...

Page 3: ...cals 18 Torque Specifications 19 RETAIL CUSTOMER S RESPONSIBILITY UNDER THE BUSH HOG WARRANTY It is the Retail Customer and or Operator s responsibility to read the Operator s Manual to operate lubric...

Page 4: ...Bush Hog duty taxes charges for normal service or adjustment loss of crops or any other loss of income rental of substitute equipment expenses due to loss damage detention or delay in the delivery of...

Page 5: ...2 All safety decals legible If damaged Bush Hog will furnish free upon request 3 All bolts tight Including blade bolts 4 Machine operates properly 5 Overall condition good 6 Operator s Manual and Engi...

Page 6: ...t safety signs These words are intended to alert the viewer to the existence and the degree of hazard seriousness This signal word indicates a potentially hazardous situation which if not avoided will...

Page 7: ...llow children to operate the cutter Do not allow adults to operate it without proper instruction 5 Do not carry passengers 6 Keep the area of operation clear of all persons particularly small children...

Page 8: ...se unless absolutely necessary and then only after careful observation of the entire area behind the mower 28 Do not operate the equipment when barefoot or wearing open sandals Always wear substantial...

Page 9: ...not limited to instructions to Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop...

Page 10: ...in The 48 uplift blade bar assembly will cut pasture grass and weeds up to 3 4 diameter This model rotary cutter is not meant for precision yard mowing or heavy brush cutting The cutter is powered by...

Page 11: ...ing results This will help prevent blade from striking the ground reducing blade wear and undue strain on the machine For best results under heavier cutting conditions always tilt the cutter so front...

Page 12: ...DANGER DO NOT START CUTTER ENGINE UNLESS CUTTER IS SECURELY HITCHED TO TOWING VEHICLE ACCIDENTAL UNHITCHING COULD CAUSE SERIOUS INJURY OR DEATH A Perform BEFORE EACH USE maintenance listed in paragra...

Page 13: ...elect lowest gear and begin cutting at a slow speed Adjust speed to match terrain and grass thickness When cutting thick grass it may be nec essary to adjust cutter lower in front to help prevent stal...

Page 14: ...blade bar nut for tightness Tighten to 750 ft lbs 7 Make certain the cutter deck enclosed sides are not damaged bent or missing Make necessary repairs before operating cutter 8 Make certain belt shiel...

Page 15: ...p of spindle then retighten After nut is tightened install jam nut as shown NOTE If a torque wrench is not available tighten nut until there is no vertical movement in spindle Make cer tain blade will...

Page 16: ...that may catch on equipment moving parts 2 Do not lift heavy parts or assemblies Use crane jack tackle fork trucks or other mechanical devices 3 Select an area for assembly that is clean and free of...

Page 17: ...using two 1 2 x 1 1 4 bolts and locknuts Figure 4 1 Nuts should be snug not tight to allow axle to pivot C Assemble wheels onto axles in the following order Two 3 4 flatwashers wheel one 3 4 flat was...

Page 18: ...r as shown in Figure 4 3 D Attach red wire with loop connector and short red jumper wire to post on engine starter solenoid Attach opposite end of jumper wire to male prong on solenoid E Attach female...

Page 19: ...g and axle lug with threaded end to the rear Nuts on tongue and leveling rod should be snug not tight to allow tongue and leveling rod to pivot 4 3 OPTIONAL FRONT ROLLER INSTALLATION Figure 4 4 Bolt r...

Page 20: ...ause damage can occur to safety decals either through shipment use or reconditioning Bush Hog will upon request provide safety decals for any of our products in the field at no charge Contact your aut...

Page 21: ...54 480 795 1077 1288 1745 1 11 16 1 1 8 12 UNF 397 538 890 1206 1444 1957 1 7 8 1 1 4 7 UNC 500 678 1120 1518 1817 2462 1 7 8 1 1 4 12 UNF 553 749 1241 1682 2013 2728 2 1 16 1 3 8 6 UNC 655 887 1470 1...

Page 22: ...C P O Box 1039 Selma AL 36702 1039 Telephone 334 874 2700 WARNING THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRO...

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