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Bush Hog BSR Series, Operator'S Manual, Page: 37 / 96

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Bush Hog BSR Series Operator'S Manual Download Page 37

ASSEMBLY

BSR Series Rakes   03/14

Assembly Section 3-9

© 2014 Alamo Group Inc.

ASSEMBL

Y

ATTACHING THE WING FRAME EXTENSIONS BSR10 AND BSR12

For shipping purposes the Bush Hog BSR10 and BSR12 Models are shipped with the forward wing frame
extensions unattached and will need to be installed. Refer to Attaching the Wing Frame Extension located on
previous pages of this section.

1. Lower the wing frames to the ground.

2. Place the R.H. and L.H. Wing Frame Extensions to the front plate on the wing frames as shown in Asm-

RK-20.

3. Attach with four 5/8” x 1-1/2” Gr. 5 capscrews and 5/8” locknuts (provided in Bag of Fasteners) per side.

(Torque to 150 ft.lbs).

Summary of Contents for BSR Series

Page 1: ...4 874 2700 www bushhog com This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and...

Page 2: ...FORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARRANTY INFORMATION Read and understand the complete Warranty Statement...

Page 3: ...TAILLIGHT WIRING HARNESS CONNECTION 3 5 RELOCATING THE WINGFRAMES ON BSR MODELS 3 6 CYLINDER LUG PLATE EXTENSION WHEEL ARM ASSEMBLY 3 7 BSR12 MODELS 3 7 ATTACHING THE WING FRAME EXTENSIONS BSR10 AND...

Page 4: ...TING THE TRACTOR AND IMPLEMENT 4 30 Foreign Debris Hazards 4 30 Bystanders Passersby Precautions 4 30 Shutting Down the Implement 4 31 DISCONNECTING THE IMPLEMENT FROM THE TRACTOR 4 31 RAKE STORAGE 4...

Page 5: ...Safety Section 1 1 SAFETY SECTION...

Page 6: ...ord are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided W...

Page 7: ...erator has fully read and understood the manuals prior to operation SG 4 The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all t...

Page 8: ...ions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation SG 32 Use extreme caution when getting onto the Implement to perform repairs ma...

Page 9: ...use the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles S3PT 12 Operate this Implement only i...

Page 10: ...for proper starting instructions SG 13 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with...

Page 11: ...ing the rake SRK 02 DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased...

Page 12: ...ontrol which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cau...

Page 13: ...ort the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires W...

Page 14: ...be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death STI 10 Relieve hydraulic pressure p...

Page 15: ...nsure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operat...

Page 16: ...ranties and present a safety hazard Use genuine Bush Hog parts for economy and safety SPBH 2 SEE YOUR BUSH HOG DEALER In addition to the design and configuration of this Implement including Safety Sig...

Page 17: ...promote safe operation Damage to the decals may occur while in shipping use or reconditioning Bush Hog cares about the safety of its customers operators and bystanders and will replace the safety deca...

Page 18: ...ber Plate 6 D628 2 WARNING Crushing Hazard 7 D617 2 WARNING High Pressure Oil Leak 8 50073496 1 INSTRUCT RH Ground Pressure 9 50073497 1 INSTRUCT LH Ground Pressure 10 50031212 4 REFLECT Amber Reflect...

Page 19: ...SAFETY BSR Series Rakes 03 14 Safety Section 1 15 SAFETY 2014 Alamo Group Inc Decal Description...

Page 20: ...SAFETY BSR Series Rakes 03 14 Safety Section 1 16 SAFETY 2014 Alamo Group Inc...

Page 21: ...SAFETY BSR Series Rakes 03 14 Safety Section 1 17 SAFETY 2014 Alamo Group Inc...

Page 22: ...sconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or...

Page 23: ...Introduction Section 2 1 INTRODUCTION SECTION...

Page 24: ...ructs the owner operator of all the necessary inspection lubrication general maintenance needed to insure long life and trouble free operation of your rake Safety is of primary importance to the owner...

Page 25: ...an efficient raking and budget minded price In maximum working widths of 19 ft BSR8 20 7 ft BSR10 24 2 ft BSR12 rakes make fast work of big jobs With a reasonable amount of preventive maintenance your...

Page 26: ...ement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honor...

Page 27: ...than cost approved by Bush Hog duty taxes charges for normal service or adjustment loss of crops or any other loss of income rental of substitute equipment expenses due to loss damage detention or de...

Page 28: ......

Page 29: ...Assembly Section 3 1 ASSEMBLY SECTION...

Page 30: ...e instructions be followed in the exact order given here but the safety precautions described above must always be followed carefully and scrupulously Before beginning operations read the instruction...

Page 31: ...r the wings are double acting cylinders and must be charged in both the raised and lowered positions DO NOT ATTEMPT TO LOWER THE WINGS UNTIL YOU ARE SURE THE SYSTEM IS FULLY CHARGED WITH HYDRAULIC FLU...

Page 32: ...Attach the Tongue to the Mainframe using the four 5 8 x 2 capscrews and locknuts provided in bolt bag BSR12 Model Attach the Tongue Extension to the Mainframe using four 5 8 x 2 Capscrews and Locknuts...

Page 33: ...ed to the rake The harness is tied to the hydraulic hose bundle during shipping 1 Remove the harness from the hose bundle 2 Take the four prong connector end of the harness and route it through the re...

Page 34: ...ribution to the Rake Wheels in field use Refer to Recharging the Hydraulic System The Rake Arms pose a Pinch Crushing Hazard while handling the Wing Frames If possible us an overhead lift and straps t...

Page 35: ...d parts for this operation are included in the box of parts shipped with the machine This procedure should be performed on side at a time The machine must be on solid level ground and the transport wh...

Page 36: ...s from the Rake Wheel Pivot Arms 3 Place the Cylinder Lug Plate Extension to the front side of the lug on the mainframe align holes and attach with the four 1 x 3 bolts and 1 locknuts provided in kit...

Page 37: ...ard wing frame extensions unattached and will need to be installed Refer to Attaching the Wing Frame Extension located on previous pages of this section 1 Lower the wing frames to the ground 2 Place t...

Page 38: ...gure 2 5 Replace Stops on the Rake Arms to the inside of the Wing Frame and orient the same way as the front stops Figure 2 6 Reinstall the Spirol Pins Figure 2 The back two Rake Arm Springs are shipp...

Page 39: ...ng the rake wheels to the mainframe and carefully lift the rake wheels from the mainframe 2 The hubs have the lug bolts already in place Align the mounting holes on the rake wheel with the lug bolts o...

Page 40: ...NAL KICKER WHEEL KIT 1 Install wheel support A and fasten with two 1 2 x 4 Gr 5 Capscrews B and 1 2 Hexnuts C 2 Install nylon bushings A in mounting bracket Seat bushings with rubber mallet 3 Install...

Page 41: ...ward the front of the rake 5 Attach the hydraulic cylinder A to the wheel support and the sliding support Place the base end of the cylinder to the lug on the wheel support and fasten with the pin B a...

Page 42: ...for minimum pressure Holes 2 and 3 increase intermediate pressure and hole 4 allows for maximum pressure Screwing the Turnbuckle A in and out you can also increase or decrease pressure in each hole po...

Page 43: ...all Valve E 5 Install the Ball Valve using the 3 4 O Ring Boss fitting in the port of the Rod End on the Kicker Wheel Cylinder 6 Install the T adapter F O Ring Boss end in the cylinder port at the Bas...

Page 44: ......

Page 45: ...Operation Section 4 1 OPERATION SECTION...

Page 46: ...ithout all shields in place and in good operational condition The operator must be familiar with the rake and tractor operation and all associated safety practices before operating the rake and tracto...

Page 47: ...nimum Transport Height B 8 5 8 5 8 5 Transport Width C 11 11 4 11 6 Width D 6 6 6 6 6 6 Minimum Working Width E 16 75 17 7 19 75 Maximum Working Width 19 20 7 24 2 Minimum Windrow Width F 32 32 32 Max...

Page 48: ...oved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following s...

Page 49: ...with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed an...

Page 50: ...008 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if...

Page 51: ...ver Locate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make s...

Page 52: ...rake can attached to any tractor having a drawbar that conforms to ASAE SAE standards of 330 to 559mm 13 to 22 in A from the ground 6 CONNECTING THE IMPLEMENT TO THE TRACTOR Use extreme caution when...

Page 53: ...p control drawn equipment should it accidentally separate from the drawbar A runaway machine could cause severe injury or death to someone Provide only enough slack in chain to permit turning Do not u...

Page 54: ...trate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure SG 15 7 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection an...

Page 55: ...in the raised position No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition...

Page 56: ...sure hydraulic cylinders are in good condition Make sure hydraulic cylinder pins are in place and retained OPS RK 0002 Hydraulic Hoses Do not operate this Equipment with hydraulic oil or fuel leaking...

Page 57: ...niform tine height Remove any hay or other debris which may be wrapped around the teeth Inspect condition of all hardware OPS RK 0004 Perform scheduled lubrication as detailed in the maintenance secti...

Page 58: ...hift Specific Comments if not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor...

Page 59: ...on at Start of Shift Specific Comments if not O K The Operator s Manual is in the Canister on the Hay Rake All Safety Decals are in place and legible The Tongue Hitch connection bolts pins are tight T...

Page 60: ...teering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the f...

Page 61: ...r locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always di...

Page 62: ...the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and implement at slow speeds to determine how the...

Page 63: ...ractor engine and remove key 1 Park machine on level surface 2 Remove spring locking pins B and transport lock pins A 3 Put transport lock pin A in parking position and fasten with spring locking pin...

Page 64: ...h will vary due to the type and quantity of crop being raked The distance between rings on rear raking wheels can be used to determine basic windrow width Actual width will depend on crop type volume...

Page 65: ...ase angle Changing raking width will also change the windrow width Adjust windrow width as desired The rake can be set for windrow widths of 32 inches to 83 inches A windrow of proper width will resul...

Page 66: ...you can use the jack stand that comes standard with the machine to push the frame out or pull it in Position the jack stand A as shown in the picture Be sure to pin the jack stand in place at the mou...

Page 67: ...ure The correct ground pressure on raking wheels may vary depending on field conditions and the type and quantity of crop being raised Ground pressure is controlled by the position of each cam on each...

Page 68: ...cking pin D 4 See Adjusting Wheel Pressure Remove ring pin B pull out the Cam A rotate to desired hole position push the Cam in and fix with locking pin B 8 9 Adjusting the Tongue Clevis The position...

Page 69: ...there is the possibility to exclude the action of the first finger wheel to reduce the working capacity or increase efficiency To determine this configuration only for models BSR10 and BSR12 you can r...

Page 70: ...14 Operation Section 4 26 2014 Alamo Group Inc OPERATION 2 Move spring from position A and swing around to position B and let it hang 3 Remount screw washers and nut in the same position A 4 Remove sp...

Page 71: ...OPERATION BSR Series Rakes 03 14 Operation Section 4 27 2014 Alamo Group Inc OPERATION 5 Lift up from rake to maximum position 6 Insert the lock pin A and spring lock pin B...

Page 72: ...Install left hand and right hand transport lock pins A Ops 1969 Fasten with spring locking pins 3 If left hand raking is desired remove transport pin A Ops1969 from left hand side and store as descri...

Page 73: ...raking three windrows together or after mower and tedder applications Refer to Center Kicker Wheel Assembly Instructions in this Operator s Manual 9 2 Wind Shield Kit Wind Shield made of ABS plastic...

Page 74: ...d be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the implement and tractor at once Immediately idle the engine speed Wait for all rotating mo...

Page 75: ...p securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the implement and clear of any pinch points caused by the tractor hitch arms and imple...

Page 76: ...ke wheels or raise rake wheels If rake wheels are raised install transport pins A through arm support brackets and fasten with spring locking pins C 3 Engage tractor parking brake and or place transmi...

Page 77: ...he implement to prevent damage from rotting hay and standing water Lubricate all implement grease points and fill gearbox oil levels as detailed in the maintenance section Tighten all bolts and pins t...

Page 78: ...udgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 Never allow children or other persons to ride on...

Page 79: ...parate from the drawbar A runaway machine could cause sever injury or death to someone Provide only enough slack tin chain to permit turning Do Not use safety chain for towing 6 Be sure SMV emblem and...

Page 80: ...quipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tan...

Page 81: ...ng kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occas...

Page 82: ...ry with Safety Lights installed on the rakes The Safety Lights attach to the tractor with a 7 pin connector provided on the wiring harness Older tractor models may not have the female connector for th...

Page 83: ...own both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling...

Page 84: ...ressure Tines breaking Excessive ground speed Reduce ground speed Excessive ground pressure Reduce ground pressure Rake wheel does not turn Inadequate lubrication Lubricate wheel See Maintenance Faile...

Page 85: ...Maintenance Section 5 1 2014 Alamo Group Inc MAINTENANCE SECTION...

Page 86: ...e ensure that there is sufficient ventilation so as to prevent noxious exhaust gases from accumulating Do not use gasoline solvents or other flammable liquids as detergents Use commercial non flammabl...

Page 87: ...als on grease symbols A and oil symbols B 2 GREASE SYMBOL A Lubricate with High Temp EP grease or equivalent SAE multipurpose grease Unless otherwise speci fied at hourly intervals indicated on the sy...

Page 88: ...ervice intervals shown in this manual apply to both conventional and synthetic oils Refined base stock products may be used if the finished lubricant meets the performance requirements Lubricant Stora...

Page 89: ...MAINTENANCE RHP Series Rakes 03 14 Maintenance Section 5 5 2014 Alamo Group Inc MAINTENANCE Left Hand and Right Hand Pivots Every 50 Hours Grease lightly Jackstand Every 100 Hours Oil Threads...

Page 90: ...nd nut Tighten nut until a slight rag is felt when hub is turned Back nut off just enough to install cotter pin in hole in spindle 10 Install hub cap and wheel Refer to Maintenance section for bolt to...

Page 91: ...and tire assembly The heat can cause an increase in air pressure resulting in a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on chuck and extensio...

Page 92: ...Rake for storage 1 Clean the rake following instructions and allow it to dry Trash and dirt will draw moisture and cause rust 2 Thoroughly tighten all screws bolts nuts and hydraulic fittings 3 Store...

Page 93: ...te entire machine See Lubrication and Maintenance Section in Operator s Manual BOLT TORQUE VALUES Because of the severe operating conditions correct bolt torque is very important An improperly torqued...

Page 94: ...MAINTENANCE RHP Series Rakes 03 14 Maintenance Section 5 10 2014 Alamo Group Inc MAINTENANCE...

Page 95: ...ly to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor near d...

Page 96: ...BSR SOM 03 14 P N 50074094 Printed U S A BSR SERIES HAY RAKE...

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