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lity of the designer of the machinery into which the vacuum pump
is to be incorporated; see also the note in the EC-Declaration of
Conformity)

Installation Position and space

l

Make sure that the environment of the vacuum pump is not po-
tentially explosive

l

Make sure that the following ambient conditions will be complied
with:

Ambient temperature: 12 to 30 °C

Ambient pressure: atmospheric

l

Make sure that the environmental conditions comply with the pro-
tection class of the drive motor (according to the motor name
plate)

l

Make sure that the vacuum pump will be placed or mounted hori-
zontally

l

Make sure that the base for placement / mounting is even

l

Make sure that the vacuum pump can neither inadvertently nor in-
tentionally be stepped on and cannot be used as a support for hea-
vy objects

l

Make sure that the vacuum pump cannot be hit by falling objects

l

Make sure that in order to warrant sufficient cooling, there is a
clearance of minimum 0,5 m between the fan hood and nearby
walls

l

Make sure that no temperature sensitive parts (plastics, wood,
cardboard, paper, electronics) will touch the surface of the vacuum
pump

l

Make sure that the installation space or location is vented in such a
way that a sufficient cooling of the vacuum pump is warranted

CAUTION

During operation the surface of the vacuum pump may reach tem-
peratures of more than 100°C.

Risk of burns!

Suction Connection

CAUTION

The ingress foreign objects or liquids can destroy the vacuum pump.

In case the inlet gas contains dust or other foreign solid particles:

u

Make sure that a suitable filter (5 microns or less) is installed
upstream of the vacuum pump

l

Make sure that the suction line fits the suction connection/gas inlet
(a) of the vacuum pump

l

Make sure that the gas will be drawn through a vacuum-tight
flexible hose or a pipe

In case of being used a pipe :

u

Make sure that the pipe will cause no stress on the vacuum
pump’s connection, if necessary use bellows

l

Make sure that the line diameter of the suction line over its entire
length is at least as large as the suction connection/gas inlet (a) of
the vacuum pump

In case of very long suction lines, it is prudent to use larger line sizes in
order to avoid a loss of efficiency. Please seek the advice from your
Busch representative

If two or more vacuum pumps work off the same suction line, if the
volume of the vacuum system is large enough to suck back oil or if the
vacuum has to be maintained after switching off the vacuum pump:

u

Provide a manual or automatic valve (= non-return valve) in
the suction line

(the non-return valve that is installed inside the suction connection is
not meant to be used for this purpose!)

l

Make sure that the suction line does not contain any foreign ob-
jects, e.g. welding slag or swarf

Discharge connection

The following guidelines for the discharge line do not apply if the aspi-
rated air is discharged into the environment right behind the vacuum
pump.

CAUTION

If air is discharged into rooms occupied by people, sufficient ventila-
tion must be provided for.

l

Make sure that the discharge line fits the gas discharge (b) of the
vacuum pump

In case of being used a pipe:

u

Make sure that the pipe will cause no stress on the discharge
connection, if necessary use bellows

l

Make sure that the line diameter of the discharge line over its en-
tire length is at least as large as the gas discharge of the vacuum
pump

In case of very long discharge lines it is prudent to use larger line sizes
in order to avoid a loss of efficiency and an overload of the vacuum
pump. Please seek the advice from your Busch representative

l

Make sure that the discharge line either slopes away from the va-
cuum pump or provide a liquid separator or a drip leg with a drain
cock, so that no condensates can enter the vacuum pump

WARNING

Discharge lines made from non-conducting material can build up
static charge.

The discharge line must be made of conducting material or provi-
sions must be made against static charge

Electrical connection / Controls

l

Make sure that the regulations acc. to the EMC-Directive
2004/108/EC and Low-Voltage-Directive 2006/95/EC as well as
the EN-standards, electrical and occupational safety directives and
the local or national regulations, respectively, are complied with
(this is the responsibility of the designer of the machinery into
which the vacuum pump is to be incorporated; see also the note in
the EC-Declaration of Conformity).

l

Make sure that the power supply is compatible with the data on
the name plate of the drive motor

l

Make sure that an overload protection according to EN 60204-1 is
provided for the drive motor

l

Make sure that the drive of the vacuum pump will not be affected
by electric or electromagnetic disturbance from the mains; if neces-
sary seek advice from the Busch service

In case of mobile installation:

u

Provide the electrical connection with grommets that serve as
strain relief

Installation

Mounting

l

Make sure that the “Installation Prerequisites” are complied with

l

Install or mount the vacuum pump at the location that has been
provided for it

Installation and Commissioning

Page 5

Summary of Contents for SD 1063 B

Page 1: ...Installation and Operating Instructions Vacuum pumps SV SD 1063 1080 B Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870513097 191211 Original instructions Modifications reserved ...

Page 2: ...ull service kit 13 Technical data 14 EC Declaration of Conformity 15 Busch All over the World in Industry 16 Introduction Page 2 Introduction Congratulations on your purchase of this Buschvacuum pump With careful observation of the field s requirements innovation and conti nuous development Busch delivers modern vacuum and pressure solutions worldwide These operating instructions contain informati...

Page 3: ...The centrifugal force of the rotation pushes the vanes h which are sliding in slots in the rotor to wards the wall of the cylinder The vanes separate the sickle shaped space between rotor and cylinder into different chambers When the chambers are connected with the inlet channel gas is drawn in com pressed by the next rotation and then discharged The compression is done without the use of any kind...

Page 4: ... to accidents with fatal or se rious injuries CAUTION Disregard of this safety note may lead to accidents with minor inju ries or property damage Sound Emissions For the sound pressure level in free field operation according to EN ISO 2151 please see Technical Data CAUTION The vacuum pump emits noise of medium intensity Risk of damage to hearing People staying in the vicinity of a non noise insula...

Page 5: ...ing off the vacuum pump u Provide a manual or automatic valve non return valve in the suction line the non return valve that is installed inside the suction connection is not meant to be used for this purpose l Make sure that the suction line does not contain any foreign ob jects e g welding slag or swarf Discharge connection The following guidelines for the discharge line do not apply if the aspi...

Page 6: ... of rotation In the case of portable installation of the vacuum pump the electrical connection has to be equipped with cable guides in order to prevent undue stresses on the electrical cable If the direction of rotation of the fan must be changed u Switch any two of the drive motor wires in the terminal box Looking at the motor fan cover the direction of rotation is clockwise Operation notes Appli...

Page 7: ...e sure that the connected pi pes lines are vented to atmospheric pressure Maintenance Schedule NOTE The maintenance intervals depend very much on the individual operating conditions The intervals given below have to be considered as starting values which should be shortened or extended as appro priate Particularly heavy duty operation such as high dust loads in the environment or in the process ga...

Page 8: ...ted to atmospheric pressure Recommissioning CAUTION Vanes can stick after a long period of standstill Risk of vane breakage if the vacuum pump is started with the drive motor After longer periods of standstill the vacuum pump must be turned by hand After longer periods of standstill u Make sure that the vacuum pump is shut down and cannot be accidentally switched on again u Remove the fan cover of...

Page 9: ...e the filter Partial clogging or blockage in suction or dis charge lines Remove foreign particles Suction or discharge lines too long or too small diameter Use larger diameter lines The disc of the non return valve SD at the inlet is fully or partially jammed in closed po sition Dismantle the inlet clean the valve and reas semble A pressure valve is jammed in partially open position Dismantle clea...

Page 10: ...ires against the wiring diagram Tighten or change the connections The vacuum pump runs in the wrong direc tion of rotation Check rotation of the drive motor See Installation and Commissioning change if necessary Standstill of the vacuum pump over several weeks or months in a damp environment Switch on the vacuum pump and let it warm up with the inlet closed Broken vanes Seized bearings Have the va...

Page 11: ...Partial clogging or blockage in suction or dis charge lines Remove foreign particles Suction or discharge lines too long or too small diameter Use larger diameter lines Troubleshooting Page 11 ...

Page 12: ...Exploded view Exploded view Page 12 ...

Page 13: ... kit The full service kits contain all relevant gasket kits as well as the parts subjected to wear and tear that need to be changed Partnumber 0994 000 018 Pos Part Qt SV 1063 B 8 Vane 4 0722 000 016 15 Ball bearing 1 0473 000 262 33 Cylindrical roller bearing 1 0473 000 118 53 Filter cartridge 1 0532 000 017 114 Clutch disk 1 0512 000 140 Gasket kit 1 0990 000 454 Partnumber 0993 509 987 Pos Part...

Page 14: ...e pressure hPa abs 100 100 Overpressure hPa abs 2000 2000 Nominal motor rating 50 60 Hz kW 1 7 2 2 2 2 2 2 2 2 3 Nominal motor speed 50 60 Hz min 1 1500 1800 Sound level EN ISO 2151 50 60 Hz dB A 70 72 Ambient pressure Atmospheric pressure Temperature compressed air C 42 45 48 52 Weight approx kg 79 89 Technical data Page 14 ...

Page 15: ...04 108 EC have been designed and manufactured to the following specifications Standards Title of the standard Harmonised standards EN ISO 12100 1 EN ISO 12100 2 Safety of machinery Basic concepts general principles of design Part 1 and 2 EN ISO 13857 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs EN 1012 1 EN 1012 2 Compressors and vacuum pumps ...

Page 16: ...ael Busch Israel Ltd 1 Mevo Sivan Street Qiryat Gat 82022 Israel Tel 972 0 8 6810485 Fax 972 0 8 6810486 e mail service_sales busch co il Italy Busch Italia S r l Via Ettore Majorana 16 20054 Nova Milanese Tel 39 0362 370 91 Fax 39 0362 370 999 e mail info busch it Japan Nippon Busch K K 1 23 33 Megumigaoka Hiratsuka City Kanagawa Japan 259 1220 Tel 81 463 50 4000 Fax 81 463 50 4004 e mail info bu...

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