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Overhaul | 8

0870569132_SV_SD_DC1010-1040C_-0005_IM_en

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8

Overhaul

WARNING

Machines contaminated with hazardous material.

Risk of poisoning!

Risk of infection!

If the machine is contaminated with hazardous material:

• Wear appropriate personal protective equipment.

NOTICE

Improper assembly.

Risk of premature failure!

Loss of efficiency!

• It is highly recommended that any dismantling of the machine that goes beyond any-

thing that is described in this manual should be done through Busch.

In case of the machine having conveyed gas that was contaminated with foreign materi-
als which are dangerous to health:

• Decontaminate the machine as much as possible and state the contamination

status in a ‘Declaration of Contamination’.

Busch will only accept machines that come with a completely filled in and legally binding
signed ‘Declaration of Contamination’ (form downloadable from

www.buschvacuum.com

).

9

Decommissioning

• Shut down the machine and lock against inadvertent start up.

• Vent the connected lines to atmospheric pressure.

• Disconnect all connections.

If the machine is going to be stored:

• See 

Storage [

 7]

.

9.1 Dismantling and Disposal

• Separate special waste from the machine.

• Dispose of special waste in compliance with applicable regulations.

• Dispose of the machine as scrap metal.

Summary of Contents for DC 0025 C

Page 1: ...running Rotary Vane Vacuum Pumps SV 1010 C SV 1016 C SV 1025 C SV 1040 C SD 1010 C SD 1016 C SD 1025 C SD 1040 C DC 0025 C DC 0040 C 0870569132 0005_en Original instructions Modifications reserved 21...

Page 2: ...7 5 1 Installation Conditions 7 5 2 Connecting Lines Pipes 8 5 2 1 Suction Connection 9 5 2 2 Discharge Connection 9 5 3 Electrical Connection 9 5 3 1 Wiring Diagram Single Phase Motor 10 5 3 2 Wiring...

Page 3: ...s been designed and manufactured according to state of the art meth ods Nevertheless residual risks may remain This instruction manual highlights potential hazards where appropriate Safety notes and w...

Page 4: ...PRV IN Suction connection MTB Motor terminal box OUT Discharge connection DA Directional arrow VA Vane NP Nameplate IIF Internal inlet filter VRV Vacuum regulating valve IDF Internal discharge filter...

Page 5: ...essure see Technical Data 22 The machine is suitable for continuous operation Permitted environmental conditions see Technical Data 22 For heavy duty operation see Vacuum Regulating Valve 5 2 3 Standa...

Page 6: ...stop for any reason The installation of non return valves is recommended if the lines of more than 5 meters are used 2 4 2 Inlet Filter The inlet filter protects the machine against dust and other sol...

Page 7: ...ured to a base plate Remove the machine from the base plate 4 Storage Seal all apertures with adhesive tape or reuse provided caps If the machine is to be stored for more than 3 months Wrap the machin...

Page 8: ...affected adversely in any other way Make sure that enough space remains for maintenance work Make sure that all provided covers guards hoods etc are mounted If the machine is installed at an altitude...

Page 9: ...or throttle the discharge line 5 3 Electrical Connection DANGER Live wires Risk of electrical shock Electrical installation work must only be executed by qualified personnel Make sure that the power s...

Page 10: ...ion can destroy the machine in a short time Prior to start up ensure that the machine is operated in the right direction Determine the intended direction of rotation with the arrow stuck on or cast Jo...

Page 11: ...ne Risk of damage to hearing If persons are present in the vicinity of a non noise insulated machine over extended periods Make sure that ear protection is being used Make sure that the installation c...

Page 12: ...nnected lines to atmospheric pressure If necessary Disconnect all connections 7 1 Maintenance Schedule The maintenance intervals depend very much on the individual operating conditions The intervals g...

Page 13: ...Maintenance 7 0870569132_SV_SD_DC1010 1040C_ 0005_IM_en 13 24 7 2 Change Vanes and Internal Filters 1 2x 2 3 3x 1 2 3 only on SD and DC series only on DC series 5 mm hex key...

Page 14: ...1025 1040 C and DC 0025 0040 C SV SD 1010 1016 C SV SD 1025 1040 C and DC 0025 0040 C H 33 mm H 27 mm H 27 mm H 33 mm Zirkon EK 60 SV 1025 1040 C H 33 mm SV 1025 1040 C H 33 mm Maintenance 3000h 1yea...

Page 15: ...1040C_ 0005_IM_en 15 24 2 3x 3 1 1x flat gasket FG 1x internal discharge filter IDF on SD and DC series only 1x secondary internal inlet filter IIF2 on DC series only 1x internal inlet filter IIF 3x c...

Page 16: ...Maintenance 16 24 0870569132_SV_SD_DC1010 1040C_ 0005_IM_en 7 3 Discharge Valve Maintenance SV version only 1 2 3 4 10 mm wrench 9 mm wrench 4 2 3 L 1 1x felt washer FW L 10 mm 10 mm wrench 9 mm wrenc...

Page 17: ...s contaminated with foreign materi als which are dangerous to health Decontaminate the machine as much as possible and state the contamination status in a Declaration of Contamination Busch will only...

Page 18: ...er FG Flat gasket FW Felt washer IDF Internal discharge filter IIF Internal inlet filter IIF2 Secondary internal inlet filter SR Sealing ring VA Vane Refer to the following table see Available Kits 19...

Page 19: ...7 101 Service kit SV 1025 C With EK 60 vanes Includes 3x COW 1x FG 1x FW 1x IIF 7x VA 0994528979 Service kit SD 1025 C Includes 3x COW 1x FG 1x IDF 1x IIF 1x SR 7x VA 0994 567 102 Service kit DC 0025...

Page 20: ...of electrical shock Electrical installation work must only be executed by qualified personnel CAUTION Hot surface Risk of burns Prior to any action requiring touching the machine let the machine cool...

Page 21: ...nes or replace them The vanes VA are worn Replace the vanes The felt washer of the dis charge valve DV is partially clogged SV version only Dismantle the discharge valve and change the felt washer The...

Page 22: ...h 10 12 16 19 25 30 40 48 Overpressure hPa mbar abs 1600 1600 2000 Nominal motor rating 50Hz 60Hz kW 0 37 0 37 0 55 0 55 0 9 0 9 1 25 1 25 Nominal motor speed 50Hz 60Hz min 1 1500 1800 Noise level EN...

Page 23: ...5 EU and the following standards Standard Title of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances...

Page 24: ...Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Peru info busch com pe...

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