Table of contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
COBRA BC 0600 F . . . . . . . . . . . . . . . . . . . . . 3
Product description . . . . . . . . . . . . . . . . . . . . . . . . . 6
Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operating principle . . . . . . . . . . . . . . . . . . . . . . . . 6
COMBI . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Principle of DP vacuum pumps . . . . . . . . . . . . . . . 7
Principle of MB vacuum pumps . . . . . . . . . . . . . . . 7
Gas flow checks . . . . . . . . . . . . . . . . . . . . . . . . 7
Oil circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Nitrogen system . . . . . . . . . . . . . . . . . . . . . . . . . 7
Optional functions/ Use of available accessories . . . . . . . . . 7
On/ Off switch . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety information . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety stickers . . . . . . . . . . . . . . . . . . . . . . . . . 8
COBRA NW 0100 E . . . . . . . . . . . . . . . . . . . . . 8
PUMA WY 0700 C . . . . . . . . . . . . . . . . . . . . . 8
BC 0600 F . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Noise emission . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety area . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Types of Electrical Work . . . . . . . . . . . . . . . . . . . . 9
Type 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Type 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Type 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Type 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lock Out/ Tag Out procedure (Type 1 of electrical work) . . . 9
Emergency off circuit description. . . . . . . . . . . . . . . . 9
Installation of the vacuum pump in a seismic zone . . . . . . . . 9
Information over the lubricants . . . . . . . . . . . . . . . . . 10
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Decommissioning procedure . . . . . . . . . . . . . . . . . . 10
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Transport in packed state . . . . . . . . . . . . . . . . . . . . 10
Transport in unpacked state . . . . . . . . . . . . . . . . . . . 10
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Temporary storage . . . . . . . . . . . . . . . . . . . . . . . 10
Removal of the pump . . . . . . . . . . . . . . . . . . . . . . 10
Preservation . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Start-up of the vacuum pump after storage: . . . . . . . . . 11
Installation and Commissioning . . . . . . . . . . . . . . . . . . 11
Installation prerequisites. . . . . . . . . . . . . . . . . . . . . 11
Local installation . . . . . . . . . . . . . . . . . . . . . . . 11
Inlet connection . . . . . . . . . . . . . . . . . . . . . . . 11
Discharge connection . . . . . . . . . . . . . . . . . . . . . 12
Dimensional drawing BC 0600 F . . . . . . . . . . . . . . 12
Cooling water connection . . . . . . . . . . . . . . . . . . 13
Nitrogen connection . . . . . . . . . . . . . . . . . . . . . 13
Electrical connection/ Checks . . . . . . . . . . . . . . . . . 13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electrical connection . . . . . . . . . . . . . . . . . . . . . 13
Power wiring connection . . . . . . . . . . . . . . . . . . . 13
Power connector on vacuum pump front side . . . . . . . 13
Equipment connections (with options) . . . . . . . . . . . . 13
Connection of the lines/ pipes . . . . . . . . . . . . . . . . 14
Oil filling . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Oil filling on vacuum pump NW 0100 E . . . . . . . . . . 14
Oil filling on vacuum pump WY 0700 C . . . . . . . . . . 14
Checking the direct cooling . . . . . . . . . . . . . . . . . . 14
Checking the nitrogen supply. . . . . . . . . . . . . . . . . 14
Saving the operating parameters . . . . . . . . . . . . . . . 14
Recommendations on operation. . . . . . . . . . . . . . . . . 15
Application . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Switching the vacuum pump on/ off . . . . . . . . . . . . . 15
First start-up of the system . . . . . . . . . . . . . . . . . 15
Switching the system off . . . . . . . . . . . . . . . . . . 16
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Maintenance program. . . . . . . . . . . . . . . . . . . . . . 16
Weekly:. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Monthly: . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Yearly: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Every 16 000 hours of operation, at the latest after 4 years: . 17
Lock Out/ Tag Out procedure . . . . . . . . . . . . . . . . 17
Safety Lockout procedure. . . . . . . . . . . . . . . . . . . 17
Checking the oil . . . . . . . . . . . . . . . . . . . . . . . . . 17
Checking the oil level . . . . . . . . . . . . . . . . . . . . . 17
Refilling oil . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Checking the colour of the oil . . . . . . . . . . . . . . . . 17
Oil change . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Draining used oil . . . . . . . . . . . . . . . . . . . . . . 18
Filling in new oil . . . . . . . . . . . . . . . . . . . . . . . 18
Checking the cooling water . . . . . . . . . . . . . . . . . . . 18
Checking the cooling water flow . . . . . . . . . . . . . . . 18
Checking the nitrogen. . . . . . . . . . . . . . . . . . . . . . 18
Checking the nitrogen flow . . . . . . . . . . . . . . . . . . 18
Checking the current consumption . . . . . . . . . . . . . . . 18
Checking the silencer (accessory) . . . . . . . . . . . . . . . . 18
Checking the leak-protection non-return valve (accessory) . . . 19
Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Removal from service . . . . . . . . . . . . . . . . . . . . . . . 19
Temporary removal from service . . . . . . . . . . . . . . . . 19
Recommissioning . . . . . . . . . . . . . . . . . . . . . . . . 19
Dismantling and Disposal of the vacuum pump . . . . . . . . . 19
Oil type/ quantity . . . . . . . . . . . . . . . . . . . . . . . . . 20
Oil type. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Oil quantity. . . . . . . . . . . . . . . . . . . . . . . . . . 20
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
EU-Declaration of Conformity . . . . . . . . . . . . . . . . . . . 23
Preface
BC 0600 F
Page 2
0870767449
(En)
Preface
Congratulations on your purchase of the Busch vacuum pump. With
watchful observation of the field’s requirements, innovation and steady
development Busch delivers modern vacuum and pressure solutions
worldwide.
These operating instructions contain information for
–
product description,
–
safety,
–
transport,
–
storage,
–
installation and commissioning
–
maintenance,
–
overhaul and
–
troubleshooting
of the vacuum pump.
For the purpose of these instructions, “handling” the vacuum pump
means the transport, storage, installation, commissioning, influence on
operating conditions, maintenance, troubleshooting and overhaul of
the vacuum pump.
Prior to handling the vacuum pump these operating instructions shall
be read and understood. If anything remains to be clarified please
contact your Busch representative.
Keep these operating instructions and, if applicable, other pertinent
operating instructions available on site.
