BURNiT WBS series Installation And Operation Manual Download Page 3

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TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

1. EXPLANATION OF SYMBOLS AND 

SAFETY INSTRUCTIONS

1.1. Explanation of symbols

CAUTION!

 - Important 

recommendation  or  warning 

concerning  safety  conditions  during 

installation and operation of the heating 

boiler

DANGER!

  -  fault  or  improper  use 

may cause injury or be hazardous 

to the life of humans or animals.

FIRE HAZARD!

  -  fault  or  improper 

installation  and  operation  may 

cause fire.

INFORMATION

 - Important 

information on the proper operation 

of the product.

1.2. Requirements  to  boiler  installation 

room

Installation  of  a  Burnit  wood  or  pellet 

boiler and hopper must be in accordance 

the following recommendation:
• National  Building  Regulations  and  any 

local Byelaws which you must check with 

the local authority for the area.
• Model  and  local  Water  Undertaking 

Byelaws. 
The  installation  should  also  be  in 

accordance with the latest edition of the 

following standards and codes of Practice;
• BS  715:2005  Metal  flue  pipes,  fittings, 

terminals and accessories.
• BS  EN  12828:2003.  Heating  systems  in 

buildings. Design for water-based heating 

systems.
• BS  EN  12831:2003.  Heating  systems  in 

buildings.  Method  for  calculation  of  the 

design heat load.
• BS  EN  14336:2004.  Heating  systems  in 

buildings. Installation and commissioning 

of water based heating systems.
• BS  7593:2006  Code  of  Practice  for 

treatment of water in heating systems.
• BS 7671:2008 Requirements for electrical 

installations, IEE wiring regulations.
• ONORM M7137 standard should be used 

as a guideline for DIY bulk storage units.
This 

manual 

contains 

important 

information  for  the  safe  and  correct 

installation,  start-up  and  trouble-free 

operation and maintenance of the heating 

boiler.
The heating boiler can be used for heating 

rooms  only  in  the  manner  described  in 

this manual.
Take note of the boiler type information 

indicated  on  the  factory  sticker  and  the 

technical  data  provided  in  chapter  11  in 

order to ensure proper operation of the 

product.

1.2.1. Instructions to boiler installer

During  installation  and  operation,  the 

country-specific 

requirements 

and 

regulations must be observed:
• local  construction  regulations  on  

installation,  air  supply  and  exhaust 

gas  extraction  as  well  as  chimney 

connection.

• regulations  and  norms  concerning  the 

fitting  of  the  heating  installation  with 

safety devices.

Summary of Contents for WBS series

Page 1: ...SOLID FUEL BOILER WBS series model serial number TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL UK version UK 0 4...

Page 2: ...SETUP OF THE HEATING BOILER 10 7 1 Pipework Materials 10 7 2 Connecting the boiler to a chimney 10 7 3 Connecting the thermostatic draft regulator air flow regulator 12 7 4 Connecting the safety heat...

Page 3: ...gs Design for water based heating systems BS EN 12831 2003 Heating systems in buildings Method for calculation of the design heat load BS EN 14336 2004 Heating systems in buildings Installation and co...

Page 4: ...the heating boiler from operation CAUTION Danger of injury damage of system due to incompetent operation The heating boiler must be serviced only by persons familiar with the operation manual As a use...

Page 5: ...ed for burning solid fuel only and provide the option for fitting pellet fired burners This appliance complies with EN 303 5 Design Boiler body is made of high quality boiler steel sheets with thickne...

Page 6: ...ch in turn reduces boiler output Diagram 1 Relation between wood heating value and water content Table 2 Heating value of the most common wood species Wood species Energy contained in 1 kg kcal kJoule...

Page 7: ...00 125 1375 385 90 kW 720 1200 125 1375 420 110 kW 780 1200 125 1375 450 5 DELIVERY OF THE BOILER Inspect the integrity of the packaging upon delivery Check whether all components have been delivered...

Page 8: ...cified in Building Regulations Approved Document J Also refer to Approved Document J of either the England and Wales or Irish building regulations for further requirements on the installation of flue...

Page 9: ...5 Cover panel and thermometer with insulation 1 6 Foundation 1 7 Screw 5 x 50 mm 10 8 Rivet 8 16 mm 6 9 Thermometer 1 10 Probe 1 11 Sensor sleeve 1 6 3 Check door tightness Open boiler doors Place pa...

Page 10: ...ositions shown in the diagram taken from Approved Document J Section 2 can meet the above requirement The heights and separation distances shown in the diagram may have to be increased in particular c...

Page 11: ...section of the chimney and the weather surface or b at least as high as the ridge C Below on a pitched roof or within 2300mm horizontally to an openable rooflight dormer window or other opening Note 3...

Page 12: ...valve feeds in cold water from the water mains which passes through the heat exchanger and absorbs the heat in the boiler The water is then discharged into the sewage system This arrangement ensures s...

Page 13: ...ON MANUAL Diagram 6 Connecting the safety heat exchanger Pmax2bar 2 20o C TSRV Diagram 5 1 Water supply network pressure 2 bar 2 Drainage sewerage 3 Boiler WBS 4 Safety heat exchanger inlet 5 Safety h...

Page 14: ...uide for sizing the required vessel The pressure relief valve provided with the boiler is set to operate at 3 bar It should be fitted in the flow pipework near to the boiler The pipework between the p...

Page 15: ...ught must be performed by an authorized service 2 Heating value of the fuel is too low 3 If the heating installation including the piping network hasnot beenbuilt frost proof werecommend that you fill...

Page 16: ...TALLATION and OPERATION MANUAL 7 7 Connection diagrams Such connections must be per formed by a technician service shop authorized for such opera tions Pmax 2 bar 2 20 o C Diagram 7 Connection of WBS...

Page 17: ...17 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Pmax 2 bar 2 20 o C Diagram 8 Connection of WBS boiler to P type buffer tank and three way valve...

Page 18: ...18 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Pmax 2 bar 2 20 o C Diagram 9 Connection of WBS boiler to combi tank KSC2 flat plate solar collector PK and three way valve...

Page 19: ...19 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Pmax 2 bar 2 20 o C Diagram 10 Connection of WBS boiler to solar tank SON buffer thank P flat plate solar collector PK and three way valve...

Page 20: ...o load logs of length equal to the combustion chamber length and stack them tight inside with least possible air gaps The chamber door as well as all inspection openings must be closed and sealed Open...

Page 21: ...ustion chamber with metal brush from the set Remove the tar and soot They cause non effective heating 2 Clean well water ribs Remove accumulated ash and soot by using the paddle and the brush from the...

Page 22: ...authorized installer Failure to observe the installation and operating requirements described in the manual and the service booklet voids the warranty 10 WARRANTY TERMS The warranty terms are describ...

Page 23: ...indicator 8 Metal ash grate 2 Housing 9 Ash andsoot container 3 High efficiency thermal insulation 10 Burner flange option 4 Safety heat evacuator exchanger 11 Flue 5 Three pas flue gas flow 12 Hot wa...

Page 24: ...haust gas temperature operation mode C 150 150 150 150 150 250 250 250 Operating temperature range C 65 85 65 85 65 85 65 85 65 85 65 85 65 85 65 85 Max temperature C 95 95 95 95 95 95 95 95 Min retur...

Page 25: ...ed for processing to an authorized factory which complies with the environmental protection regulation 12 2 Recycling and waste disposal At the end of life cycle of each product its components are due...

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Page 28: ...adara Blvd 9700 Shumen Bulgaria t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 129 Vitosha Blvd 1000 Sofia Bulgaria t 359 02 952 24 05 f 359 02 952 67 20 e mail sunsofia sunsystem bg www...

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