BURNiT WBS series Installation And Operation Manual Download Page 20

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TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

8. FILLING THE HEATING INSTALLATION

Table  6

Problem

Prevention

Possible installation damage due 

to strains in the material  caused 

by temperature differences

Fill the heating installation only in cold conditions 

(inlet temperature must not exceed 40 °C).

Danger  of  installation  damage  

due to accumulation of deposits

Condensate  formation  and  tar 

deposits  may  shorten  boiler’s 

operational life.

- Do not operate the heating boiler for a long period 

of time in partial load mode

- The temperature at the boiler inlet must not be 

less than 65°C, boiler water temperature must be 

between 80 °C and 85 °C.

- Use  the  boiler  for  a  short  period  to  heat  warm 

water in the summer.

9. BOILER OPERATION

9.1. Loading and ignition the boiler

When ignition the boiler for the first time, 

a  condensate  is  formed  which  is  later 

drained (this is not a fault in the boiler). 
Fuel is loaded in the combustion chamber 

and  it  is  recommended  to  load  logs  of 

length equal to the combustion chamber 

length  and  stack  them  tight  inside  with 

least possible air gaps. The chamber door 

as well as all inspection openings must be 

closed and sealed. Open the thermostatic 

draft regulator and chimney flap  to ignite 

the boiler. When boiler temperature reach 

85°С,  adjust  intake  air  by  the  chimney 

flap  and  boiler  air-intake  door  flap.  The 

position  of  boiler  air-intake  door  flap 

adjust by thermostatic draft regulator. 

When  burning  wood  with  moisture 

content more than 20%, results in:

- significantly increases fuel consumption;
- not reach the desired power;
- lifetime of the boiler and chimney fall.

Do  not  open  the  flue  damper 

during boiler operation!

Maintain 

operating 

temperature between  80° C 

and 90° C.

9.2.  Adjust  the  boiler  combustion  by 

thermostatic draft regulator 

Adjusting.

  Heat  the  boiler  up  to  80°С. 

Control  valve  is  placed  in  a  position  to 

meet  the  temperature  reading  on  the 

thermometer.  Red  numbers  and  red 

indicator  point  are  valid  for  vertical 

mounting.

Thermostatic regulator test.

 Through the 

control valve set temperature reading of 

thermometer in the boiler. The flap must 

be  close  whet  the  temperature  reach 

95°С.

Summary of Contents for WBS series

Page 1: ...SOLID FUEL BOILER WBS series model serial number TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL UK version UK 0 4...

Page 2: ...SETUP OF THE HEATING BOILER 10 7 1 Pipework Materials 10 7 2 Connecting the boiler to a chimney 10 7 3 Connecting the thermostatic draft regulator air flow regulator 12 7 4 Connecting the safety heat...

Page 3: ...gs Design for water based heating systems BS EN 12831 2003 Heating systems in buildings Method for calculation of the design heat load BS EN 14336 2004 Heating systems in buildings Installation and co...

Page 4: ...the heating boiler from operation CAUTION Danger of injury damage of system due to incompetent operation The heating boiler must be serviced only by persons familiar with the operation manual As a use...

Page 5: ...ed for burning solid fuel only and provide the option for fitting pellet fired burners This appliance complies with EN 303 5 Design Boiler body is made of high quality boiler steel sheets with thickne...

Page 6: ...ch in turn reduces boiler output Diagram 1 Relation between wood heating value and water content Table 2 Heating value of the most common wood species Wood species Energy contained in 1 kg kcal kJoule...

Page 7: ...00 125 1375 385 90 kW 720 1200 125 1375 420 110 kW 780 1200 125 1375 450 5 DELIVERY OF THE BOILER Inspect the integrity of the packaging upon delivery Check whether all components have been delivered...

Page 8: ...cified in Building Regulations Approved Document J Also refer to Approved Document J of either the England and Wales or Irish building regulations for further requirements on the installation of flue...

Page 9: ...5 Cover panel and thermometer with insulation 1 6 Foundation 1 7 Screw 5 x 50 mm 10 8 Rivet 8 16 mm 6 9 Thermometer 1 10 Probe 1 11 Sensor sleeve 1 6 3 Check door tightness Open boiler doors Place pa...

Page 10: ...ositions shown in the diagram taken from Approved Document J Section 2 can meet the above requirement The heights and separation distances shown in the diagram may have to be increased in particular c...

Page 11: ...section of the chimney and the weather surface or b at least as high as the ridge C Below on a pitched roof or within 2300mm horizontally to an openable rooflight dormer window or other opening Note 3...

Page 12: ...valve feeds in cold water from the water mains which passes through the heat exchanger and absorbs the heat in the boiler The water is then discharged into the sewage system This arrangement ensures s...

Page 13: ...ON MANUAL Diagram 6 Connecting the safety heat exchanger Pmax2bar 2 20o C TSRV Diagram 5 1 Water supply network pressure 2 bar 2 Drainage sewerage 3 Boiler WBS 4 Safety heat exchanger inlet 5 Safety h...

Page 14: ...uide for sizing the required vessel The pressure relief valve provided with the boiler is set to operate at 3 bar It should be fitted in the flow pipework near to the boiler The pipework between the p...

Page 15: ...ught must be performed by an authorized service 2 Heating value of the fuel is too low 3 If the heating installation including the piping network hasnot beenbuilt frost proof werecommend that you fill...

Page 16: ...TALLATION and OPERATION MANUAL 7 7 Connection diagrams Such connections must be per formed by a technician service shop authorized for such opera tions Pmax 2 bar 2 20 o C Diagram 7 Connection of WBS...

Page 17: ...17 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Pmax 2 bar 2 20 o C Diagram 8 Connection of WBS boiler to P type buffer tank and three way valve...

Page 18: ...18 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Pmax 2 bar 2 20 o C Diagram 9 Connection of WBS boiler to combi tank KSC2 flat plate solar collector PK and three way valve...

Page 19: ...19 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Pmax 2 bar 2 20 o C Diagram 10 Connection of WBS boiler to solar tank SON buffer thank P flat plate solar collector PK and three way valve...

Page 20: ...o load logs of length equal to the combustion chamber length and stack them tight inside with least possible air gaps The chamber door as well as all inspection openings must be closed and sealed Open...

Page 21: ...ustion chamber with metal brush from the set Remove the tar and soot They cause non effective heating 2 Clean well water ribs Remove accumulated ash and soot by using the paddle and the brush from the...

Page 22: ...authorized installer Failure to observe the installation and operating requirements described in the manual and the service booklet voids the warranty 10 WARRANTY TERMS The warranty terms are describ...

Page 23: ...indicator 8 Metal ash grate 2 Housing 9 Ash andsoot container 3 High efficiency thermal insulation 10 Burner flange option 4 Safety heat evacuator exchanger 11 Flue 5 Three pas flue gas flow 12 Hot wa...

Page 24: ...haust gas temperature operation mode C 150 150 150 150 150 250 250 250 Operating temperature range C 65 85 65 85 65 85 65 85 65 85 65 85 65 85 65 85 Max temperature C 95 95 95 95 95 95 95 95 Min retur...

Page 25: ...ed for processing to an authorized factory which complies with the environmental protection regulation 12 2 Recycling and waste disposal At the end of life cycle of each product its components are due...

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Page 28: ...adara Blvd 9700 Shumen Bulgaria t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 129 Vitosha Blvd 1000 Sofia Bulgaria t 359 02 952 24 05 f 359 02 952 67 20 e mail sunsofia sunsystem bg www...

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