Burnham SM-6 Installation, Operating And Service Instructions Download Page 27

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A 24 VAC LWCO is used primarily for gas fi red 
boilers where a 24 volt control circuit exists within the 
boiler.  However, a 24 VAC LWCO can only be used 
if the boiler manufacturer has provided piping and 
wiring connections and instructions to allow for this 
application.

How to Test

 

Shut off fuel supply.  Lower water level until water 
level is BELOW the LWCO.  Generate a boiler demand 
by turning up thermostat.  Boiler should not attempt to 
operate.  Increase the water level by fi lling the system.  
The boiler should attempt to operate once the water 
level is above the LWCO.

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VI.  Low Water Cut Off (LWCO)

Wiring of Typical LWCO

When

 

A low water cutoff is required to protect a hot water 
boiler when any connected heat distributor (radiation) 
is installed below the top of the hot water boiler (i.e. 
baseboard on the same fl oor level as the boiler).  In 
addition, some jurisdictions require the use of a LWCO 
with a hot water boiler.

Where

 

The universal location for a LWCO on both gas and oil 
hot water boilers is above the boiler, in either the supply 
or return piping.  The minimum safe water level of a 
water boiler is at the uppermost top of the boiler; that is, 
it must be full of water to operate safely.

What Kind

 

Typically, in residential applications, a probe type 
LWCO is used instead of a fl oat type, due to their 
relative costs and the simplicity of piping for a probe 
LWCO.

How to Pipe

 

A “tee” is commonly used to connect the probe LWCO 
to the supply or return piping, as shown below.  

LWCO Location

draining the heating system.  Many probe LWCO 
manufacturers recommend an annual inspection of the 
probe.

How to Wire

 

LWCO’s are available in either 120 VAC or 24 VAC 
confi gurations.  The 120 VAC confi guration can be 
universally applied to both gas and oil boilers by wiring 
it in the line voltage service to the boiler (after the 
service switch, if so equipped).

 

The presence of water in a properly installed LWCO 
will cause the normally open contact of the LWCO to 
close, thus providing continuity of the 120 VAC service 
to the boiler.

 

It is recommended to supply power to the probe LWCO 
with the same line voltage boiler service as shown 
below.

 

Select the appropriate size tee using the LWCO 
manufacturer’s instructions.  Often, the branch 

connection must have a

 

minimum

 diameter to 

prevent bridging between the probe and the tee.  Also, 
the run of the tee must have a minimum diameter to 
prevent the end of the probe from touching or being 
located too close to the inside wall of the run of the tee.

 

Ideally, manual shutoff valves should be located 
above the LWCO and the boiler to allow for servicing.  
This will allow probe removal for inspection without 

Summary of Contents for SM-6

Page 1: ...l i o B e d i v o r p r e l i o b r e b m u N l e d o M r e l i o B r e b m u N l a i r e S r e l i o B e t a D n o i t a l l a t s n I _ _ _ _ _ _ _ M S _ _ _ _ _ _ _ 6 r o t c a r t n o C g n i t a...

Page 2: ...of the installing contractor to see that all controls are operating properly when the installation is completed Service on this boiler should be undertaken only by trained and skilled personnel Post...

Page 3: ...NLY Figure 1 SPACEMASTER WALL MOUNTED GAS BOILER DIMENSIONAL DATA I General Installation Requirements 4 II Installation Instructions 7 III Operating Instructions 13 IV Service 23 V Repair Parts 26 VI...

Page 4: ...ers Therefore adequate supports must be added between existing studding b A suggested mounting height where practical is five feet six inches from floor to center line of intake air duct opening See F...

Page 5: ...r area which has adequate air supply shall be provided One opening should be near the floor and the other near the ceiling Each shall have a free area of not less than one 1 square inch for each thous...

Page 6: ...0 0 1 0 5 3 0 1 5 9 1 5 2 1 4 4 3 9 5 7 1 0 5 1 0 4 4 8 0 6 1 5 7 1 7 3 7 7 5 4 1 r o f I I d n a I s e l b a T h t i w d e s u e b o t s r e i l p i t l u M 0 6 0 n a h T r e h t O y t i v a r G c i...

Page 7: ...oiler mounting wall bracket on wall using a 24 level across top corners level wall bracket and secure to wall with suitable fasteners h Attach lower R S jacket mounting bracket to right side of boiler...

Page 8: ...e gasket is in place and flat against back plate Attach duct with four 4 20 brass hex nuts lockwashers and flat washers 3 INSTALLING EXTERIOR TELESCOPING INTAKE AIR DUCT See Figures 4 and 5 a Position...

Page 9: ...ng stainless steel machine screws provided 5 DO NOT REPLACE ENCLOSURE COVER until boiler piping is completed and system is filled vented and checked for water leaks 6 CONNECT SUPPLY AND RETURN PIPING...

Page 10: ...y valve will raise the system temperature while opening the by pass valve will lower the system supply temperature If it is required to perform a long term pressure test of the hydronic system the boi...

Page 11: ...11 Figure 7 RECOMMENDED PIPING FOR COMBINATION HEATING COOLING REFRIGERATION SYSTEMS Figure 9 EXPLODED JACKET ASSEMBLY...

Page 12: ...be influenced by drafts hot or cold water pipes lighting fixtures television rays of the sun or near a fireplace Keep large furniture away from thermostat so there will be free movement of room air ar...

Page 13: ...s have been purged but always have one zone open At completion open all zone valves 10 Close drain valve on purge fitting 11 Continue filling the system until the pressure gauge reads 12 psi Close fil...

Page 14: ...14 NOTE YOUR BOILER IS EQUIPPED WITH A HONEYWELL VR8204 OR VR8304 GAS VALVE PLEASE FOLLOW THESE OPERATING INSTRUCTIONS...

Page 15: ...15 Figure 11 SCHEMATIC WIRING DIAGRAM...

Page 16: ...16 Figure 12 LADDER WIRING DIAGRAM...

Page 17: ...regulator on the gas valve will permit full flow through the main gas valve high fire Should a loss of flame occur the main valve closes and the spark reoccurs within 0 8 second The ignition module h...

Page 18: ...nstalled in the 1 8 pipe tapping in the gas valve boiler off By installing gas valve up stream of manometer gas pressure can be introduced gradually without shutoff valve surge of pressure when boiler...

Page 19: ...19...

Page 20: ...20...

Page 21: ...21...

Page 22: ...lead from electrical junction block If burners are not shut down by module determine cause of malfunction Replace module or gas valve if necessary 10 MAIN BURNER FLAMES should have a clearly defined...

Page 23: ...r and jacket front panel If the flue passageways need cleaning remove burners as described in paragraph 4 below Using long handle wire or bristle flue brush and vacuum brush flueways thoroughly from t...

Page 24: ...attention to solder joints on bellows and float when this type of control is used Check float for evidence of collapse and check mercury bulb where applicable for mercury separation or discoloration P...

Page 25: ...thing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other laundry and rinse...

Page 26: ...5 5 0 6 1 1 8 n a F s e d u l c n I y l b m e s s A t n e m e c a l p e R n a F t f a r D d e c u d n I s t e k s a G t e l t u O n a F 2 o w t d n a t e k s a G t e l n I n a F t e k s a G t e l t u...

Page 27: ...either the supply or return piping The minimum safe water level of a water boiler is at the uppermost top of the boiler that is it must be full of water to operate safely What Kind Typically in resid...

Page 28: ...HTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Limited Warranty FOR RESIDENTIAL CAST IRON WATER BOILERS 03 03 Subject to the terms and conditions set forth below U S Boiler Co I...

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