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Burnham Minuteman II 4-105, Installation & Service Instructions Manual, Page: 40 / 40

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Burnham Minuteman II 4-105 Installation & Service Instructions Manual Download Page 40

Subject to the terms and conditions set forth below, U.S. Boiler™ Co., Inc.,

Lancaster, Pennsylvania (“U.S. Boiler Co., Inc.”) hereby extends the following
limited warranties to the original owner of a Minuteman

®

 II Boiler/Water Heater

manufactured and shipped on or after July 1, 1996:

ONE YEAR LIMITED WARRANTY ON

MINUTEMAN

®

 II BOILER/WATER HEATER

U.S. Boiler Co., Inc. warrants to the original owner that its Minuteman

®

 II

Boiler/Water Heater complies at the time of manufacture with recognized
hydronic industry standards and requirements then in effect and will be free of
defects in material and workmanship under normal usage for a period of one
year from the date of original installation. If any part of a water boiler is found to
be defective in material or workmanship during this one year period, U.S. Boiler
Co., Inc. will, at its option, repair or replace the defective part.

FIVE YEAR LIMITED WARRANTY

ON WATER HEATER RESERVOIR

U.S. Boiler Co., Inc. warrants to the original owner that the water heater

reservoir of its Minuteman

®

 II Boiler/Water Heater will remain free from defects

in material and workmanship under normal usage for five years from the date of
original installation. If the water heater reservoir is found to be defective in
material or workmanship during this five year period, U.S. Boiler Co., Inc. will, at
its option, repair or replace the defective water heater reservoir.

LIFETIME LIMITED WARRANTY

ON CAST IRON HEAT EXCHANGER

U.S. Boiler Co., Inc. warrants to the original owner that the cast iron heat

exchanger of its Minuteman

®

 II Boiler/Water Heater will remain free from defects

in material and workmanship under normal usage for the lifetime of the original
owner at the original place of installation. If a claim is made under this warranty
during the first ten years from the date of original installation, U.S. Boiler Co.,
Inc. will, at its option, repair or replace the cast iron heat exchanger. If a claim is
made under this warranty after the expiration of ten years from the date of
original installation, U.S. Boiler Co., Inc. will, at its option and upon payment of
the pro-rated service charge set forth below, repair or replace the cast iron heat
exchanger. The service change applicable to a cast iron heat exchanger
warranty claim is based upon the number of years the cast iron heat exchanger
has been in service and will be determined as a percentage of the retail price of
the cast iron heat exchanger model involved at the time the warranty claim is
made as follows:

NOTE:

 If the cast iron heat exchanger model involved is no longer available due

to product obsolescence or redesign, the value used to establish the retail price
will be the published price as shown in the Burnham Hydronics Repair Parts
Price Sheet where the cast iron heat exchanger last appeared or the current
retail price of the then available nearest equivalent cast iron heat exchanger.

ADDITIONAL TERMS AND CONDITIONS

1. Applicability:

 The limited warranties set forth above are extended

only to the original owner at the original place of installation within the United
States and Canada. This warranty is applicable only to the Minuteman

®

 II Boiler/

Water Heater installed in a single or two-family residence and does not apply to
any commercial installations.

2. Components Manufactured by Others:

 Upon expiration of the one year

limited warranty on the Minuteman

®

 II Boiler/Water Heater, all boiler components

manufactured by others but furnished by U.S. Boiler Co., Inc. (such as oil
burner, circulator and controls) will be subject only to the manufacturer’s
warranty, if any.

3. Proper Installation: 

The warranties extended by U.S. Boiler Co., Inc. are

conditioned upon the installation of the Minuteman

®

 II Boiler/Water Heater in

strict compliance with U.S. Boiler Co., Inc. installation instructions. U.S. Boiler
Co., Inc. specifically disclaims liability of any kind caused by or relating to
improper installation.

4. Proper Use and Maintenance: 

The warranties extended by U.S. Boiler

Co., Inc. are conditioned upon the use of the Minuteman

®

 II Boiler/Water Heater

for its intended purposed and its maintenance in accordance with U.S. Boiler
Co., Inc.’s recommendations and hydronics industry standards. These warran-
ties will be inapplicable if the Minuteman

®

 II Boiler/Water Heater is used or

operated over its rated capacity, is subjected to unauthorized modification, or is
damaged as a result of being otherwise improperly operated or serviced
including, but not limited to, damage from any of the following: operation with
insufficient water, allowing the boiler to freeze, subjecting the boiler to flood
conditions, and operation with unapproved water or fuel additives which cause
deposits or corrosion.

5. Removal and Installation:

 These warranties do not cover expenses of

removal or reinstallation. The owner is responsible for the cost of removing and
reinstalling any defective part and its replacements and all labor and material
connected therewith.

6. Exclusive Remedy: 

U.S. Boiler Co., Inc.’s obligation for any breach of

these warranties is limited to the repair or replacement of its parts in accordance
with the terms and conditions of these warranties.

7. Limitation of Damages:

 Under no circumstances shall U.S. Boiler Co.,

Inc. be liable for incidental, indirect, special or consequential damages of any
kind whatsoever under these warranties, including, but not limited to, injury or
damage to persons or property and damages for loss of use, inconvenience or
loss of time. U.S. Boiler Co., Inc.’s liability under these warranties shall under no
circumstances exceed the purchase price paid by the owner for the Minuteman

®

II Boiler/Water Heater involved. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you.

8. Limitation of Warranties: 

These warranties set forth the entire obligation

of U.S. Boiler Co., Inc. with respect to any defect, in a Minuteman

®

 II Boiler/

Water Heater and U.S. Boiler Co., Inc. shall have no express obligations,
responsibilities or liabilities of any kind whatsoever other than those set forth
herein. These warranties are given in lieu of all other express warranties.

ALL APPLICABLE IMPLIED WARRANTIES, IF ANY, INCLUDING ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE ARE EXPRESSLY LIMITED IN DURATION TO A PERIOD OF ONE
YEAR, EXCEPT THAT IMPLIED WARRANTIES, IF ANY, APPLICABLE TO THE
CAST IRON HEAT EXCHANGER IN A MINUTEMAN

®

 II BOILER/WATER

HEATER SHALL EXTEND TO THE ORIGINAL OWNER FOR THE LIFETIME OF
THE ORIGINAL OWNER AT THE ORIGINAL PLACE OF INSTALLATION. Some
states do not allow limitation on how long an implied warranty lasts, so the
above limitation may not apply to you.

PROCEDURE FOR OBTAINING WARRANTY SERVICE

In order to assure prompt warranty service, the owner is requested to

complete and mail the attached Warranty Card within ten days after the
installation of the boiler, although failure to comply with this request will not void
the owner’s rights under these warranties.

Upon discovery of a condition believed to be related to a defect in material or

workmanship covered by these warranties, the owner should notify the installer
who will in turn notify the distributor, if this action is not possible or does not
produce a prompt response, the owner should write to: Burnham Hydronics,
P.O. Box 3079, Lancaster, PA 17604, giving full particulars in support of this
claim.

The owner is required to make available for inspection by

U.S. Boiler Co., Inc. or its representative the parts claimed to be defective and,
if requested by U.S. Boiler Co., Inc., to ship these parts prepaid to Burnham
Hydronics at the above address for inspection or repair. In addition, the owner
agrees to make all reasonable efforts to settle any disagreement arising with a
claim before resorting to legal remedies in the courts.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY

ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

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Limited Warranty

Limited Warranty

Limited Warranty

Limited Warranty

Limited Warranty

FOR MINUTEMAN

®

 II BOILER/WATER HEATER

03/03

Summary of Contents for Minuteman II 4-105

Page 1: ... n i k e e s n e h W r o t c a r t n o c g n i t a e h r u o y l l a c r e l i o b o t s r i a p e r r o e c i v r e s r o F l e b a L g n i t a R n o n w o h s s a r e b m u N l a i r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e b m u N l e d o M r e l i o B _ _ _ _ _ _ _ I I M M r e b m u N l a i r e S r e l i o B _ _ _ _ _ _ _ 6 e t a D n o i t a l l a t s n I r o t c a r t n o...

Page 2: ...a m d e d i o v a t o n f i h c i h w y t r e p o r p r o y r u j n i r o n i m r o e t a r e d o m e g a m a d E C I T O N n o s n o i t c u r t s n i l a i c e p s s e t a c i d n I e c n a n e t n i a m r o n o i t a r e p o n o i t a l l a t s n i o t d e t a l e r t o n t u b t n a t r o p m i e r a h c i h w s d r a z a h y r u j n i l a n o s r e p The New York City Department of Buildings ...

Page 3: ...R I A N O I T C E N N O C S E H C N I A I D T N E V E U L F N O I T C E N N O C S E H C N I A I D Y T I C A P A C R E T A W A X O R P P A G N I P P I H S T H G I E W R E L I O B L E D O M Y L P P U S T P N N R U T E R T P N R E T A W T P N N I R E T A W T P N T U O R E L I O B S N O L L A G K N A T S N O L L A G 0 7 4 I I M M 4 1 1 4 1 1 2 1 2 1 2 1 4 3 2 1 2 6 7 1 8 7 5 B L 7 0 3 5 0 1 4 I I M M ...

Page 4: ...nces and Equipment and CSA C22 1 Canadian Electrical Code Part I B Appliance is design certified for installation on combustible flooring The boiler must not be installed on carpeting C Provide clearance between boiler jacket and combustible material in accordance with local fire ordinance Refer to Figure 2 for minimum listed clearance from combustible material Recommended service clearance is 24 ...

Page 5: ... t n o c III Water Piping and Trim Figure 3 Removal From Skid A Design and install boiler and system piping to prevent oxygen contamination of boiler water Oxygen contamination sources are system leaks requiring addition of makeup water fittings and oxygen permeable materials in distribution system Eliminate oxygen contamination by repairing system leaks repairing fittings and using nonpermeable m...

Page 6: ...is used in connection with refrigeration systems boiler must be installed with chilled medium piped in parallel with the heating boiler using appropriate valves to prevent chilled medium from entering boiler see Figure 5 Also consult I B R Installation and Piping Guides Refer to Figure 5a for a diagram of the water piping system inside the Minuteman II s jacket E If boiler is connected to heating ...

Page 7: ...w water cut off is required it must be mounted in the system piping above the boiler The minimum safe water level of a hot water boiler is just above the highest water containing cavity of the boiler that is a hot water boiler must be full of water to operate safely H Oil grease and other foreign materials which accumulate in new hot water boilers and a new or reworked system should be boiled out ...

Page 8: ...t off cold water supply at main shutoff valve 2 Open 1 or more system faucets to relieve pressure Open system drain valve leaving faucets open to relieve vacuum 3 Disconnect exiting domestic hot water heating system if applicable C Connect hot water piping to NPT outlet of heater See Figure 7 G N I N R A W g n i r e p m e t e v l a v g n i x i m c i t a m o t u a n a l l a t s n I k s i r d i o v ...

Page 9: ...nce with local plumbing codes and requirements of gas supplier In absence of such requirements follow National Fuel Gas Code ANSI Z223 1 2 Use thread joint compounds pipe dope resistant to action of liquefied petroleum gas 3 Install sediment trap ground joint union and manual shut off valve upstream of boiler gas control valve and outside of jacket See Figure 8 4 All above ground gas piping upstre...

Page 10: ...s e c i f i r o s r e l i o b n a i d a n a C F x i d n e p p A d n a 2 1 8 n o i t c e S 1 3 2 2 Z I S N A e d o C s a G l e u F l a n o i t a N l e d o m e h t y b e l b a i f i t n e d i e r a s l e d o m r e l i o b e d u t i t l a h g i H l e b a l g n i t a r e h t n o d e t a c i d n i s i g n i z i s l e b a l g n i t a r e h t n o H x i f f u s r e b m u n Table 4 Fitting Equivalent Lengt...

Page 11: ... r u g i F n i w o l e b d e r u t c i p s t n e n o p m o c m e t s y s t n e v d e t e k s a g e h T g n i t n e v s s e l t e k s a g d e i l p p u s y l s u o i v e r p e h t h t i w e l b a e g n a h c r e t n i s i t n e n o p m o c t n e v o d y e h t s a n i o j o t r e i s a e d n a r e k c i u q y l l a r e n e g e r a s t n e n o p m o c t n e v r e w e n e h T s t n e n o p m o c d e h...

Page 12: ...or Operating Instructions Adjust thermostat so appliance will operate continuously 5 Test for spillage at the drafthood relief opening after 5 minutes of main burner operation Use the flame of a match or candle or smoke from a cigarette cigar or pipe 6 After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above retu...

Page 13: ...sive wheel Remove male bead end only female bell end accepts next fitting or pipe E C I T O N r o d e l i f d n a e p i p h t i w e r a u q s e b t s u m t u C y l l u f e r a C g n i n i o j e r o f e b h t o o m s d e d n a s h t i w d n a h y b e p i p t u c f o s s e n d n u o r e r u s n e V T R h t i w t n i o j l a e S g n i l l a t s n i e r o f e b s e v o l g l a u n a m s i h t n i d e ...

Page 14: ... Female Vent Joint Detail Figure 10D Burnham Gasket Less Female and Gasketed Male Vent Joint Detail a Clean joints of pipe or fittings using an alcohol pad to remove any dirt and grease b Slip a locking band over female bell end of pipe fitting c Apply a continuous inch bead of sealant around male end of joint no more than 1 8 inch from end d Align weld seams in pipes and use a slight twisting mot...

Page 15: ...e t n i a p d e l a e s r i a p e r 2 Vent terminal location restricted per following a Minimum 12 inches above grade or normally expected snow accumulation level or 7 feet above grade if located adjacent to public walkway Do not install over public walkways or areas where local experience indicates condensate or vapor from Category III appliances creates a nuisance or hazard b Minimum 3 feet abov...

Page 16: ...ze opening such that female bell end with locking band attached cannot pass through 5 Join vent terminal to vent pipe Locate vent terminal between 3 and 6 from wall when joined to inside vent piping See Figure 13 Figure 15 Vent Air Intake Terminal Relationship Horizontal thru wall or Vertical thru roof 6 Insert vent pipe through thimble opening from outside and join to vent system Apply sealant be...

Page 17: ...gure 19 Vertical Air Intake Termination 6 Whenever possible install vent straight through roof Refer to Figure 17 if offset is necessary Maintain 5 inch minimum clearance to combustible materials 7 Install Vent Terminal See Figure 18 a Locate roof opening to allow vertical vent penetration Size opening to maintain 5 inch minimum clearance from combustible materials b Vertical venting requires use ...

Page 18: ...0 hertz less than 12 amperes A separate electrical circuit must be run from the main electrical service with an over current device disconnect in the circuit A service switch is recommended and may be required by some local jurisdictions Connect circuit to black and white wires and green ground screw See Figure 20 Figure 20 Wiring Diagram may be installed with vertical venting and sidewall combust...

Page 19: ...pen hose bib 6 Open manual fill valve Make up water line should be located directly above isolation valve in boiler supply piping 7 Allow water to overflow from bucket until discharge from hose is bubble free for 30 seconds 8 Open zone valve to the second zone to be purged then close the first Repeat this step until all zones have been purged but always have one zone open At completion open all zo...

Page 20: ...d stop boiler operation I Check domestic hot water tank aquastat operation Raise and lower temperature setting to start and stop boiler operation Tank aquastat should be set at least D Follow Operating Instructions to place boiler in operation See Figure 22 E Sequence of Operation See Figure 21 If boiler fails to operate properly see Troubleshooting Tree on pages 26 27 F Check pilot burner flame S...

Page 21: ... be stamped on the rating label located in the boiler s vestibule compartment Adjust gas valve pressure regulator as necessary turn adjustment screw counterclockwise to decrease manifold pressure or clockwise to increase manifold pressure If pressure cannot be attained check gas valve inlet pressure If less than minimum indicated on the boiler s rating label contact gas supplier for assistance 3 C...

Page 22: ...dure in Section IX Service ii Remove gas orifices Drill one 1 drill size larger drill size is stamped on orifice or see Key No 4C in Section X Repair Parts iii Reinstall gas orifices and main burners Measure input rate 6 Recheck Main Burner Flame 7 Return other gas fired appliances to previous conditions of use N Review User s Information Manual and system operation with owner or operator s d n o ...

Page 23: ...ly while conducting service or maintenance Follow instructions TO TURN OFF GAS TO APPLIANCE See Figure 22 N O I T U A C n e h w n o i t c e n n o c s i d o t r o i r p s e r i w l l a l e b a L e s u a c n a c s r o r r e g n i r i W s l o r t n o c g n i c i v r e s y f i r e V n o i t a r e p o s u o r e g n a d d n a r e p o r p m i g n i c i v r e s r e t f a n o i t a r e p o r e p o r p B In...

Page 24: ...cation There are no parts requiring lubrication on the part of the Service Technician or the User Circulator bearings are water lubricated Combustion blower motor uses sealed bearings See Figure 9 Disconnect vent connector and vent pipe from blower outlet 3 Remove Jacket Top Panels 4 Disconnect Red and Black Silicone Tubing from Canopy Pull tubing through Blower Access panel into vestibule 5 Disco...

Page 25: ...25 Figure 25 Burner and Flueway Cleaning ...

Page 26: ... M c w 0 8 0 5 0 1 4 I I M M c w 0 8 0 5 0 1 5 I I M M c w 9 6 0 0 4 1 5 I I M M c w 9 6 0 r e l i o B l e d o M h t i w r e n r u B n i a M t e k c a r B t o l i P 0 6 d e t a c o L r e n r u B t o l i P s r e n r u B n i a M n e e w t e B 0 7 4 1 1 M M 5 0 1 4 1 1 M M 3 4 3 5 0 1 5 1 1 M M 0 4 1 5 1 1 M M 4 5 4 f o t n o r f m o r f d e w e i v s a t h g i r o t t f e l d e r e b m u n s r e n r...

Page 27: ...ive gear 1 A National Institute for Occupational Safety and Health NIOSH approved respirator 2 Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other laundry and rinse washing machine after use to avoid contaminating other clothes Discard use...

Page 28: ...28 ...

Page 29: ...29 ...

Page 30: ...N y e K e e S E 2 t e l t u O n a F e t a l P e c i f i r O 5 5 0 4 0 1 1 7 1 6 5 0 4 0 1 1 7 1 7 5 0 4 0 1 1 7 1 8 5 0 4 0 1 1 7 1 F 2 B 2 w d e d u l c n i t e l t u O n a F t e k s a G 5 3 0 6 0 2 8 2 G 2 B 2 w d e d u l c n i g n i t n u o M r e w o l B t e k s a G 9 4 0 6 0 2 8 1 H 2 g n o L 2 2 x D I 6 1 3 g n i b u T e n o c i l i S h t g n e L y f i c e p S 6 0 0 6 1 0 9 J 2 g n o L 8 1 x ...

Page 31: ...31 ...

Page 32: ...32 ...

Page 33: ... c A r e n r u B 5 4 0 4 0 1 2 6 1 5 5 0 4 0 1 2 6 1 1 E 3 l e n a P s s e c c A r e n r u B 1 1 4 0 4 0 1 2 7 1 1 1 5 0 4 0 1 2 7 1 2 E 3 t e k c a r B g n i t n u o M w h c t i w S t u O l l o R e m a l F 0 6 0 6 1 0 6 1 F 3 r e s u f f i D r i A n o i t s u b m o C 5 4 0 4 0 1 2 7 1 5 5 0 4 0 1 2 7 1 G 3 d e h c a t t a n o i t a l u s n i y l b m e s s A l e n a P t n o r F e s a B 4 4 0 4 0 8...

Page 34: ...34 ...

Page 35: ... 4 5 5 3 6 2 2 8 5 D 4 p i l C n i P h c t i H 4 0 6 2 2 8 5 4 0 6 2 2 8 7 E 4 g L 0 3 x D O 8 1 g n i b u T t o l i P 0 1 1 6 3 2 8 1 F 4 2 3 0 8 4 9 3 l l e w y e n o H e l b a C r o s n e S n o i t i n g I 1 2 1 6 3 2 8 1 G 4 t o l i P y l b m e s s A 3 3 3 1 A 8 4 3 Q l l e w y e n o H s a G t a N 4 0 1 6 3 2 8 1 1 4 3 1 A 8 4 3 Q l l e w y e n o H P L 7 0 1 6 3 2 8 1 A N H 4 t e k c a r B t o...

Page 36: ... 5 d u o r h S n a F 4 0 0 4 0 1 1 7 1 D 5 l e n a P r a e R r e p p U 4 1 4 0 4 0 6 1 E 5 l e n a P r a e R r e w o L 3 1 4 0 4 0 6 1 F 5 l e n a P e d i S t h g i R 1 1 4 0 4 0 6 1 G 5 l e n a P e l u b i t s e V 7 1 4 0 4 0 6 1 H 5 l e n a P k c i K 1 1 1 0 4 0 7 1 J 5 l e n a P e d i S t f e L 2 1 4 0 4 0 6 1 K 5 l e n a P t n o r F r e w o L 1 2 0 4 0 4 0 7 1 L 5 r o o D e l b a v o m e R 1 4...

Page 37: ...a T 1 3 0 4 0 3 0 6 1 B 6 t e k c a r B t n e m h c a t t A t e k c a J 1 1 0 4 0 4 0 7 8 C 6 g L 2 1 x 0 2 4 1 w e r c S g n i p p a T f l e S 0 0 7 0 6 8 0 8 6 1 D 6 n o i t a l u s n I t n o r F 7 6 0 4 0 0 2 7 1 E 6 l i o C r e t a W t o H c i t s e m o D 1 0 4 0 3 0 6 1 F 6 6 1 8 3 t u N x e H 3 2 4 0 6 8 0 8 0 1 G 6 t e k s a G l i o C 6 3 0 6 0 2 8 1 H 6 n o i t a l u s n I r e p p a r W k ...

Page 38: ...d o M n o i t i n g I 8 0 1 0 6 1 0 8 1 F 7 2 9 0 2 A 9 8 1 6 L l l e w y e n o H t a t s a u q A k n a T 9 9 4 0 6 1 0 8 1 G 7 9 2 0 1 V 2 2 2 8 R l l e w y e n o H y a l e R T S P D 5 3 1 0 6 1 0 8 1 H 7 7 0 0 o c a T r o t a l u c r i C 7 0 0 6 5 0 8 1 J 7 3 0 2 0 3 5 3 o c a r b n o C e v l a V n i a r D 1 6 0 3 0 6 6 0 8 1 K 7 6 0 0 1 U 2 2 2 8 R l l e w y e n o H y a l e R T S P D U 6 9 0 0 ...

Page 39: ...Q 0 7 4 I I M M 5 0 1 4 I I M M 5 0 1 5 I I M M 0 4 1 5 I I M M n o t r a C y r o s s e c c A t n e V 1 1 9 2 1 0 1 1 1 6 1 A 1 1 r o t c e n n o C t n e V 7 0 3 6 1 1 8 1 B 1 1 l a n i m r e T t n e V 0 1 3 6 1 1 8 1 l a n i m r e T e k a t n I r i A 2 1 2 0 4 0 1 1 8 1 ...

Page 40: ...ance with U S Boiler Co Inc s recommendations and hydronics industry standards These warran ties will be inapplicable if the Minuteman II Boiler Water Heater is used or operated over its rated capacity is subjected to unauthorized modification or is damaged as a result of being otherwise improperly operated or serviced including but not limited to damage from any of the following operation with in...

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