1.
OPERATING INSTRUCTIONS
The operating instructions contain important information.
• Read the instructions carefully and follow the safety instructions
in particular, and also observe the operating conditions.
• Keep the instructions in a location where they are available to
every user.
• The liability and warranty for the proportional valve are void if the
operating instructions are not followed.
2.
INTENDED USE
The direct-acting proportional valve can be used as an actuating
element for the process control.
• Do not use in potentially explosive areas.
• Do not use outside.
• Operate only when in perfect condition and pay attention to correct
storage, transportation, installation and operation.
• Do not make any internal or external changes.
3.
BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any contin-
gencies and events which may arise during installation, operation
and maintenance.
WARNING!
Danger – high pressure!
• Before loosening lines or valves, turn off the pressure and vent
the lines.
Risk of burns/risk of fire if used continuously through hot
device surface!
• Keep the proportional valve away from highly flammable sub-
stances and media and do not touch with bare hands.
• Do not obstruct the heat release required for operation.
To prevent injury, ensure the following:
• Secure equipment/device from unintentional actuation.
• Only trained technicians may perform installation and mainte-
nance work.
• After an interruption in the power supply, ensure that the pro-
cess is restarted in a controlled manner.
• Observe the general regulations of technology.
Electrostatic sensitive components/modules!
Observe the requirements in accordance with EN 61340-5-1 and
5-2 to minimize/avoid the possibility of damage caused by a sudden
electrostatic discharge!
4.
TECHNICAL DATA
4.1. Operating conditions
CAUTION!
Malfunction in unauthorized temperature range.
• Avoid exceeding or dropping below the temperature range.
Ambient temperature:
0 ... +55 °C
Medium temperature:
-10 ... +90 °C
Media: neutral gases, technical vacuum
Protection class: IP65 in accordance with DIN EN 60529
4.2. Mechanical and pneumatic data
Materials, pressure range, line connectors: see rating plate
4.3. Electrical Data
Operating voltage, power input: see rating plate.
Nominal operating mode: Long-term operation ED 100 % in
accordance with DIN EN 60034-1
Electrical connection: (depending on type and design) wires, plug
tabs in accordance with DIN EN 175301-803 shape A, shape B
5.
INSTALLATION
WARNING!
Risk of injury from high pressure in the equipment.
• Before loosening lines or valves, turn off the pressure and vent
the lines.
Installation position: any position, preferably with actuator above.
→
Clean pipelines and flange connections.
→
Install dirt filter in the direction of flow in front of the valve
(mesh size 0.02 – 0.4 mm; according to orifice).
WARNING!
Danger from medium!
• Make sure that the supplied seal fits properly.
→
Insert seal into valve.
NOTE!
• The proportional valve must not be removed and the central
adjusting screw must not be adjusted.
Screwing in pipeline:
NOTE!
• Use suitable tool (open-end wrench)
and do not use coil as a lever arm.
→
Hold the proportional valve on the fluid
housing using an open-end wrench.
→
Screw in pipeline.
→
Check installation for leaks.
Attaching the mounting plate:
Fastening screws (2)
Mounting plate
mm*
*
Coil size
Tightening torque
according to coil size:
20 mm = max. 1.0 Nm
32 mm = max. 1.2 Nm
49 mm = max. 1.5 Nm
Connecting device socket:
Seal
max.
0.9 Nm
NOTE!
• Note the voltage and current
type as specified on the rating
plate. Ensure that the seal is fitted
correctly.
→
Insert seal.
→
Attach device socket and secure
with screw.
Tightening torque max. 0.9 Nm.
→
Connect protective conductor.
6.
MAINTENANCE
Under normal operating conditions, the valve is maintenance-free.
7.
MALFUNCTIONS
If malfunctions occur, check
• the line connectors,
• whether the operating pressure is within the permitted range,
• the power supply and valve control.
8.
TRANSPORTATION, STORAGE, DISPOSAL
• Transport and store the proportional valve in shock-resistant
packaging to protect against moisture and dirt.
• Permitted storage temperature: -20 … +70 °C.
• Dispose of the device and packaging according to the appli-
cable disposal and environmental protection regulations.
Type 2861 ... 2875
English
