Burkert 8644 AirLINE Page 9 Operating Instructions Manual Download | Manualshive

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9

General Information

general infOrMaTiOn

4.

scope of supply

4.1.

Check immediately upon receipt of the delivery that the contents are not damaged and that the type and scope agree
with the delivery note and packing list.

If there are any discrepancies, please contact us immediately.

contact addresses

4.2.

germany

Bürkert Fluid Control Systems
Sales Center
Chr.-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]

International

Contact addresses can be found on the final pages of the printed operating instructions.

And also on the Internet at:

www.burkert.com Bürkert Company Locations

Warranty

4.3.

This document contains no promise of guarantee. Please refer to our general terms of sales and delivery. The war-
ranty is only valid if the device is used as intended in accordance with the specified application conditions.

The warranty extends only to defects in the AirLINE-System Type 8644 and its components.

We accept no liability for any kind of collateral damage which could occur due to failure or malfunction of
the device.

licenses

4.4.

The approval rating on the Bürkert labels refers to Bürkert products. To ensure that the complete valve cluster is
authorized, a gateway with a Type Examination Certificate must also be used. In this case a valve cluster can be
expanded up to 64 valves with authorized, type-tested units.

Typ 8644

deutsch

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Summary of Contents for 8644 AirLINE

Page 1: ...Operating Instructions Bedienungsanleitung Manuel d utilisation Type 8644 AirLINE with I O System 750 Wago ...

Page 2: ... right to make technical changes without notice Technische Änderungen vorbehalten Sous réserve de modifications techniques Bürkert Werke GmbH Co KG 2002 2018 Operating Instructions 1805 13_EU EN_00804090 Original DE ...

Page 3: ... System Description 11 5 1 Application area 11 5 2 Description of the system 11 5 3 Structure of the system 12 5 4 Characteristic features and advantages 13 5 4 1 Characteristic features of AirLINE 13 5 4 2 Advantages of AirLINE 13 5 5 Diagram of the valve block 14 5 6 Exploded drawing 15 5 6 1 Exploded drawing add on dimension 11 mm 15 5 6 2 Exploded drawing add on dimension 16 5 mm 16 6 Technica...

Page 4: ...the connection module 30 7 2 2 Connection modules pneumatic on left Type ME02 32 7 2 3 Connection modules pneumatic in middle Type ME02 33 7 2 4 Connection modules pneumatic on right Type ME02 34 7 2 5 Connection modules pneumatic on left Type ME03 35 7 2 6 Connection modules pneumatic in middle Type ME03 36 7 2 7 Connection modules pneumatic on right Type ME03 37 7 3 Electronic base module 38 7 3...

Page 5: ...trical function module 59 8 5 Fluid Installation 60 8 5 1 Pneumatic connections feed 60 8 5 2 Removing the plug in connections 61 8 5 3 Pneumatic connections valve discs 61 8 6 Electrical Installation 62 9 Maintenance Troubleshooting 63 9 1 Safety instructions 63 9 2 Troubleshooting 63 9 3 Maintenance of components 64 9 3 1 UL Handling 64 10 Start Up 65 10 1 Safety instructions 65 10 2 Fluid start...

Page 6: ...mbols 1 1 Danger Warns of an immediate danger Failure to observe the warning will result in a fatal or serious injury Warning Warns of a potentially dangerous situation Failure to observe the warning may result in serious injuries or death Caution Warns of a possible danger Failure to observe this warning may result in a moderate or minor injury Note Warns of damage to property Failure to observe ...

Page 7: ...se us from any liability and also invalidate the warranty covering the devices and accessories Restrictions 2 1 If exporting the system device observe any existing restrictions Explosion protection approval 2 1 1 The explosion protection approval is only valid if you use the modules and components authorized by Bürkert as described in these operating instructions The electronic modules may only be...

Page 8: ...ized technicians only and with the appropriate tools After an interruption in the power supply or pneumatic supply ensure that the process is restarted in a defined or controlled manner The device may be operated only when in perfect condition and in consideration of the operating instructions The general rules of technology apply to application planning and operation of the device Note Operate sy...

Page 9: ...at www burkert com Bürkert Company Locations Warranty 4 3 This document contains no promise of guarantee Please refer to our general terms of sales and delivery The war ranty is only valid if the device is used as intended in accordance with the specified application conditions The warranty extends only to defects in the AirLINE System Type 8644 and its components We accept no liability for any ki...

Page 10: ...ocumentation is also available on CD and can be ordered by quoting part no 804625 Technical data configuration files and a detailed description of bus terminals and electrical function terminals by the Wago company are available on the Internet web site www wago com Documentation Wago I O System 750 Bürkert has no influence on the reliability of this homepage or on technical or presentation change...

Page 11: ...binet must be authorized for use in the explosion protected area The control cabinet must be large enough to allow the resulting lost heat to be dissipated in a suitable man ner to the outside The internal temperature of the control cabinet must not exceed the max permitted ambient temperature for the device Risk of electric shock Before reaching into the device or the equipment switch off the pow...

Page 12: ...uts can be combined with one field bus connection only A large number of electrical modules terminals can be combined very easily with the valves mounted on special pneumatic modules valve discs The system consists in its minimum configuration of field bus nodes valve block and termination module Terminals may be placed before and after the valve block Structure of the system 5 3 Field bus Central...

Page 13: ...nge of vacuum up to 10 bar Flow rate of approx 300 l min or 700 l min with a valve width of 10 mm or 16 mm Integration of non return valves in pneumatic base module optional Long service life thanks to flipper technology with oiled and unoiled air Simple combination of different functions configuration and expansion thanks to high modularity Numerous valve functions 3 2 5 2 monostable bistable and...

Page 14: ...c Connector module right 8 fold valve disc Intermediate feed Manometer for indication of operating pressure at the station Connector module left Supply and vent connections Working connections Diagram of the modules of the Bürkert AirLINE system Figure 3 Typ 8644 deutsch ...

Page 15: ...on dimension 11 mm 5 6 1 Wago field bus node ME02 8 fold valve disc 2 fold valve disc ME02 2 fold valve disc ME02 Wago termination module Bulkhead MP11 ME02 Cover plate 6524 2 x 3 2 way 6524 6525 0460 Exploded drawing add on dimension 11 mm Figure 4 Typ 8644 deutsch ...

Page 16: ... 5 6 2 Wago field bus node Wago termination module ME03 2 fold valve disc 3 fold valve disc ME03 4 fold valve disc 2 fold valve disc ME03 ME03 MP12 Accessories Cover plate 6526 6527 6524 6525 0461 Exploded drawing add on dimension 16 5 mm Figure 5 Typ 8644 deutsch ...

Page 17: ...l Storage transport 70 kPa to 106 kPa up to 3 000 m above sea level Protection class Class 3 in accordance with VDE 106 IEC 60536 Protection class IP20 in accordance with IEC 60529 6 2 Technical data of the entire system Electrical power supply Nominal voltage 24 V DC Tolerance 15 20 Valve Types 0460 0461 10 10 Valve Type 6524 2 x 3 2 way 15 10 Current carrying capacity Valve block via connection ...

Page 18: ...module is essential during assembly Module with Valve Type 6524 6525 6526 6527 0 55 C Module with Valve Type 0460 0461 0 50 C 6 3 Technical Data of the valve block Nominal operating mode Long term operation 100 ED Protection class in terminal design IP20 Protection class 3 in accordance with VDE 0580 Total current depends on electrical connection technology expansion stage and control Add on dimen...

Page 19: ... way Type 6526 L N 5 3 way Type 0461 Operating principle Valve H 5 2 way Type 6527 H 5 2 impulse Type 0461 Flow rate 700 l min 500 l min Pressure range with P shut off 2 10 bar 2 5 7 bar Output 1 W 2 W 0 9 W Current before power reduction 42 mA 85 mA 41 mA Current after power reduction 33 mA 52 mA Valve locations max 32 24 Electrical modules 2 fold 3 fold 4 fold monostable 2 fold bistable Pneumati...

Page 20: ...eration 80 kPa to 106 kPa up to 2 000 m above sea level Storage transport 70 kPa to 106 kPa up to 3 000 m above sea level Protection class Class 3 in accordance with VDE 106 IEC 60536 Protection class IP20 in accordance with IEC 60529 Dimensioning of the connection modules 6 4 1 ME02 left ME03 left ME02 middle ME03 middle ME02 right ME03 right Housing dimensions width x height x depth 61 x 73 x 12...

Page 21: ...eed Connection module in middle ME02 ME03 The intermediate feed is electrically passive logical no process image therefore no address is required mechanical ME02 33 mm add on dimension ME03 42 mm add on dimension electrical no power consumption fluid additional feed Connection module on right ME02 ME03 The connection module on right is electrically passive logical no process image therefore no add...

Page 22: ...Power consumption per valve location during switching 43 mA 2 x 43 mA Power consumption per valve location after approx 65 ms 28 mA 2 x 18 mA Power consumption from the backplane bus max 15 mA max 15 mA Display of the valve status 1 yellow LED per valve location 2 yellow LED per valve location Power loss of the module at the point of switching 2 W 4 W Power loss of the module 65 ms after the switc...

Page 23: ...umption per valve location during switching 43 mA 2 x 43 mA Power consumption per valve location after approx 65 ms 28 mA 2 x 18 mA Power consumption from the backplane bus max 15 mA max 15 mA Display of the valve status 1 yellow LED per valve location 2 yellow LED per valve location Power loss of the module at the point of switching 8 W 16 W Power loss of the module 65 ms after the switching proc...

Page 24: ...94 g Storage temperature 20 60 C 20 60 C Nominal load voltage DC 24 V DC 24 V Number of valve outputs 2 x 2 8 x 2 Power consumption per valve location during switching 41 mA 41 mA Power consumption from the backplane bus max 15 mA max 15 mA Display of the valve status 2 yellow LED per valve location 2 yellow LED per valve location Power loss of the module at the point of switching 1 8 W 7 2 W Typ ...

Page 25: ...valve outputs 2 2 x 2 Power consumption per valve location during switching 85 mA 41 mA Power consumption per valve location after approx 400 ms 52 mA Power consumption from the backplane bus max 15 mA max 15 mA Display of the valve status 1 yellow LED per valve location 1 yellow LED per valve location Power loss of the module at the point of switching 4 W 1 8 W Power loss of the module 400 ms aft...

Page 26: ...5 mA Power consumption per valve location after approx 65 ms for ME03 4 fold monostable after approx 400 ms 28 mA 52 mA Power consumption from the backplane bus max 15 mA max 15 mA Display of the valve status 1 yellow LED per valve location 1 yellow LED per valve location Power loss of the module at the point of switching 3 W 8 W Power loss of the module 65 ms after the switching process 3 x 0 25 ...

Page 27: ... can vary Externally the valve block like any electrical module terminal provides a standardized electrical interface If the configuration of the valve block also includes valves of Type 0461 5 2 way impulse valve 5 3 way valve a profile rail EN 50022 35 x 15 must be used In all other cases this profile rail is also recommended Connection modules feeds 7 1 1 Feeds in the form of pneumatic connecti...

Page 28: ...eed module Schematic representation of feed Figure 7 Valve discs MK03 7 1 2 Danger Danger high pressure Before dismounting pneumatic lines and valves turn off the pressure and vent the lines Structure Valve discs are modular in design and consist of Electronic base modules Pneumatic base modules Valves Pneumatic base module Electronic base module Valve Working connections outputs Modular design of...

Page 29: ...ion 11 mm 16 5 mm Valve types 6524 6525 0460 6526 6527 0461 Number of valve locations on electronic base module 2 fold 8 fold 2 fold 3 fold 4 fold Number of valve locations on pneumatic base module 2 fold 8 fold 2 fold 3 fold 4 fold Connection version Pneumatic base module D6 D4 D1 4 M5 M7 D8 G1 8 NPT 1 8 D4 D1 4 D6 M5 M7 Non return valves optional without non return valve non return valve in R ch...

Page 30: ... air connection P 1 Pressure supply connection Screws Fastening screws for rail assembly Clamps Fastening clamps for rail assembly P 1 Pressure supply connection X Pilot control exhaust air connection control assist air connection R 3 S 5 Structure of the connection module Figure 9 Variants The feeds were designed in different variants to meet diverse requirements To facilitate start up and diagno...

Page 31: ...31 Structureandfunctionofthemodules The feeds differ e g by Pressure gauge Connection version MP11 MP12 G 1 4 G 3 8 D10 NPT 3 8 NPT 1 4 Control assist air yes no Typ 8644 deutsch ...

Page 32: ...c connections R S 3 5 P 1 X Side feed on left Figure 10 Variants Supply connection P 1 Connection X Exhaust air connection R S 3 5 G 1 4 M5 G 1 4 D10 D4 D10 NPT 1 4 M5 NPT 1 4 Version available with and without pressure gauge Connection X Operation Configuration of X Standard Exhaust air pilot valve Control assist air Connection for control assist air Operation with control assist air is optional ...

Page 33: ...e feed Figure 11 Variants Supply connection P 1 Connection X Exhaust air connection R S 3 5 G 1 4 M5 G 1 4 D10 D4 D10 NPT 1 4 M5 NPT 1 4 Version available with and without pressure gauge Connection X Operation Configuration of X Standard Exhaust air pilot valve Control assist air Connection for control assist air Operation with control assist air is optional Typ 8644 deutsch ...

Page 34: ...block AirLINE X P 1 R S 3 5 Side feed on right Figure 12 Variants Supply connection P 1 Connection X Exhaust air connection R S 3 5 G 1 4 M5 G 1 4 D10 D4 D10 NPT 1 4 M5 NPT 1 4 Version available with and without pressure gauge Connection X Operation Configuration of X Standard Exhaust air pilot valve Control assist air Connection for control assist air Operation with control assist air is optional...

Page 35: ... valve block AirLINE X P 1 Side feed on left Figure 13 Variants Supply connection P 1 Connection X Exhaust air connection R S 3 5 G 3 8 G 1 8 G 3 8 NPT 3 8 NPT 1 8 NPT 3 8 Version available with and without pressure gauge Connection X Operation Configuration of X Standard Exhaust air pilot valve Control assist air Connection for control assist air Operation with control assist air is optional Typ ...

Page 36: ...diate feed Figure 14 Variants Supply connection P 1 Connection X Exhaust air connection R S 3 5 G 3 8 G 1 8 G 3 8 NPT 3 8 NPT 1 8 NPT 3 8 Version available with and without pressure gauge Connection X Operation Configuration of X Standard Exhaust air pilot valve Control assist air Connection for control assist air Operation with control assist air is optional Typ 8644 deutsch ...

Page 37: ...lock AirLINE X P 1 R S 3 5 Side feed on right Figure 15 Variants Supply connection P 1 Connection X Exhaust air connection R S 3 5 G 3 8 G 1 8 G 3 8 NPT 3 8 NPT 1 8 NPT 3 8 Version available with and without pressure gauge Connection X Operation Configuration of X Standard Exhaust air pilot valve Control assist air Connection for control assist air Operation with control assist air is optional Typ...

Page 38: ...ee Chapter 10 Start Up Variants The valves used for AirLINE Type 8644 have different wiring diagrams valve dimensions and control properties Accordingly the electronic base modules exist in different versions Function module LED display Inscription area Ejector hooks Valve slot Electrical interface Distributor module Mechanical connection to the pneumatic base module Example of an electronic base ...

Page 39: ...way impulse 2 fold 2 x monostable 11 mm 2 6524 2 x 3 2 way 8 fold monostable 11 mm 8 6524 3 2 way 6525 5 2 way 8 fold bistable 11 mm 8 0460 5 3 way 5 2 way impulse 8 fold 2 x monostable 11 mm 8 6524 2 x 3 2 way ME03 2 fold monostable 16 5 mm 2 6526 3 2 way 6527 5 2 way 2 fold bistable 16 5 mm 2 0461 5 3 way 5 2 way impulse 3 fold monostable 11 mm 3 6524 3 2 way 6525 5 2 way 4 fold monostable 16 5 ...

Page 40: ...cted via a 14 pole board to board plug Combination options with valve types Base module type Add on dimension Valve locations Valve type Operating prinziple ME02 2 fold monostable 11 mm 2 6524 3 2 way 6525 5 2 way Function display of the LEDs No Function Yellow LED on valve coil powered Pin assignment of valve plug 1 Valve 2 Not used 3 Valve 1 2 3 Electronic base module ME02 2 fold monostable Figu...

Page 41: ... to board plug Combination options with valve types Base module type Add on dimension Valve locations Valve type Operating prinziple ME02 2 fold 2 x monostable 11 mm 2 6524 2 x 3 2 way Function display of the LEDs No function Yellow LED on valve coil B powered Yellow LED on valve coil A powered Pin assignment of valve plug 1 Valve coil A 2 24 V 3 Valve coil B 1 2 3 Electronic base module ME02 2 fo...

Page 42: ...cted via a 14 pole board to board plug Combination options with valve types Base module type Add on dimension Valve locations Valve type Operating prinziple ME02 8 fold monostable 11 mm 8 6524 3 2 way 6525 5 2 way Function display of the LEDs No function Yellow LED on valve coil powered Pin assignment of valve plug 1 Valve 2 Not used 3 Valve 1 2 3 Electronic base module ME02 8 fold monostable Figu...

Page 43: ... to board plug Combination options with valve types Base module type Add on dimension Valve locations Valve type Operating prinziple ME02 8 fold 2 x monostable 11 mm 8 6524 2 x 3 2 way Function display of the LEDs No function Yellow LED on valve coil B powered Yellow LED on valve coil A powered Pin assignment of valve plug 1 Valve coil A 2 24 V 3 Valve coil B 1 2 3 Electronic base module ME02 8 fo...

Page 44: ... to board plug Combination options with valve types Base module type Add on dimension Valve locations Valve type Operating prinziple ME02 2 fold bistable 11 mm 2 0460 5 3 way 5 2 way Impulse Function display of the LEDs No function Yellow LED on valve coil B powered Yellow LED on valve coil A powered Pin assignment of valve plug 1 Valve coil A 2 24 V 3 Valve coil B 1 2 3 Electronic base module ME0...

Page 45: ... board plug Combination options with valve types Base module type Add on dimension Valve locations Valve type Operating prinziple ME02 8 fold bistable 11 mm 8 0460 5 3 way 5 2 way Impulse Function display of the LEDs No function Yellow LED on valve coil B powered Yellow LED on valve coil A powered Pin assignment of valve plug 1 Valve coil A 2 24 V 3 Valve coil B 1 2 3 Electronic base module ME02 8...

Page 46: ...via a 14 pole board to board plug Combination options with valve types Base module type Add on dimension Valve locations Valve type Operating prinziple ME03 2 fold monostable 16 5 mm 2 6526 3 2 way 6527 5 2 way 1 2 3 4 Pin assignment of valve plug 1 Not used 2 Valve 3 Valve 4 FE Function display of the LEDs No function Yellow LED on valve coil powered Electronic base module ME03 2 fold monostable ...

Page 47: ...board plug Combination options with valve types Base module type Add on dimension Valve locations Valve type Operating prinziple ME03 2 fach bistable 16 5 mm 2 0461 5 3 way 5 2 way Impulse Function display of the LEDs No function Yellow LED on valve coil B powered Yellow LED on valve coil A powered Pin assignment of valve plug 1 Valve coil A 2 24 V 3 Valve coil B 1 2 3 Electronic base module ME03 ...

Page 48: ...d via a 14 pole board to board plug Combination options with valve types Base module type Add on dimension Valve locations Valve type Operating prinziple ME03 3 fold 10 mm monostable 11 mm 3 6524 3 2 way 6525 5 2 way Function display of the LEDs No function Yellow LED on valve coil powered Pin assignment of valve plug 1 Valve 2 Not used 3 Valve 1 2 3 Electronic base module ME03 3 fold 10 mm monost...

Page 49: ...a a 14 pole board to board plug Combination options with valve types Base module type Add on dimension Valve locations Valve type Operating principle ME03 4 fold monostable 16 5 mm 4 6526 3 2 way 6527 5 2 way Pin assignment of valve plug 1 2 3 4 1 Not used 2 Valve 3 Valve 4 FE Function display of the LEDs No function Yellow LED on valve coil powered Electronic base module ME03 4 fold monostable Fi...

Page 50: ...ave been implemented 3 1 5 RS in R 3 P shut off RS in S 5 Example of a pneumatic base module Type ME11 2 fold Figure 27 Add on dimension Larger valves also require wider base modules This allows a higher flow rate to be implemented Currently the fol lowing add on dimensions are available Variants Add on dimension mm 2 fold mono 2 fold bistable 3 fold mono 4 fold mono 8 fold mono MP11 11 X X X MP12...

Page 51: ...tem When the valve is changed by a mechanism the open cross section is reduced until only a slight residual leakage occurs Features and restrictions If the P shut off is used there are some restrictions with respect to the operating data of the complete system The flow rate of the valves Type 6524 6525 is reduced to approx 60 The operating pressure range must be between 5 and 7 bar if the P shut o...

Page 52: ...n for functional reasons as the P shut off cannot close until the required pressure difference is reached However as the automatic shut off reduces the exhaust air significantly only a residual leakage remains when the P shut off is closed When installing the valve ensure that the seal is inserted correctly Install the valve at the tightening torques indicated in the operating instructions When in...

Page 53: ...ures to be switched at low power consumption and short switching times The valves operate maintenance free Ex license II 3 G Ex nA II T4 for Types 6524 6525 and Types 6526 6527 Type 6524 2 x 3 2 way Type 6524 Type 6525 Example of a valve Types 6524 2 x 3 2 way 6524 and 6525 Figure 28 Variants In the case of Air LINE Type 8644 valves can be integrated with the following operating principles Valves ...

Page 54: ...ve into the environment Valves with control assist air cannot be combined on the valve cluster with valves with internal control air as the con nection X see Chapter 7 2 Connection modules is used differently Valves 6524 and 6525 Exception Type 6524 2 x 3 2 way The assembly of the valve cluster Type 8644 with the valves 6524 and 6525 is authorized for use in Zone 2 in accordance with II 3 G Ex nA ...

Page 55: ... TON TOFF t Valve switching time Figure 29 If the valve is switched on for longer than 3 seconds there are no restrictions for the duration until the valve is switched on again For exact specification see data sheet of the particular valves Typ 8644 deutsch ...

Page 56: ...entional activation of the system and an uncontrolled restart Secure system from unintentional activation Following installation ensure a controlled restart Caution Escape of medium and malfunction If the seals are not seated correctly leaks and malfunctions may occur due to pressure losses Ensure that the seals are seated correctly in the area of the electronics and pneumatics Short circuit malfu...

Page 57: ... onto the standard rail Additional electrical modules terminals can be aligned in rows on the sides of the valve block Procedure Detach the adjacent modules terminals if fitted Release the attachment of the valve block on the standard rail To do this turn the fastening screws all the way counter clockwise Lift the valve block vertically off the standard rail Releasing the attachment of the valve b...

Page 58: ...n the system Observe the specifications in the configuration file for the installation sequence The valve block is not connected securely to the standard rail before the fastening screws are tightened During the entire installation ensure that it cannot fall down Connect all electrical modules terminals on the left of the valve block to the standard rail according to the manu facturer s specificat...

Page 59: ...ed in consideration of the points listed below Depressurize AirLINE system Using a screwdriver loosen the fastening screws of the valves Remove valve from the valve plug Flange seal and O ring 3 2 Way valve must not be soiled Detach function module above rear catch mechanism and remove vertically without tilting it from the distributor module backplane bus Place new function module vertically on t...

Page 60: ...upply connection X channel Standard version Deaeration of the control valves Control assist air version P connection for control valves R S 3 5 P 1 Pneumatic connections Figure 33 Procedure Depending on the version insert D10 or screw G1 4 NPT 1 4 the connections to the corresponding working connections Note For the plug in connections the hose pipes must meet the following requirements Minimum ha...

Page 61: ... Way valves Working connections for 3 2 way valves 8 fold valve discs or 4 x 2 fold valve discs Pneumatic connections valve discs Figure 34 Variants 5 2 way valve 2 x 3 2 way valve Variant 1 Variant 2 Variant 3 Working connection upper 2 M5 M7 D6 D4 D1 4 Working connection lower 4 M5 M7 D6 D4 D1 4 3 2 way valve Variant 1 Variant 2 Variant 3 Working connection upper 0 Sealed internally Sealed inter...

Page 62: ...eas with the data of the valve connections Electrical Installation 8 6 DANGER Risk of injury due to electrical shock Before reaching into the device or the equipment switch off the power supply and secure to prevent reactivation Observe applicable accident prevention and safety regulations for electrical equipment Information on electrical installation may be found on the Internet under www wago c...

Page 63: ...orized technicians only and with the appropriate tools Risk of injury from unintentional activation of the system and an uncontrolled restart Secure system from unintentional activation Following maintenance ensure a controlled restart Troubleshooting 9 2 Malfunction Possible cause Remedial action Valves do not switch No or inadequate operating voltage Check the electrical connection Ensure the op...

Page 64: ...tanks Clean dirty silencers Impurities or foreign objects in the pilot valve or main valve Change the valve Leaking valve blocks Missing or crushed O rings between the modules Missing or incorrectly positioned profile seals between valve and pneumatic base module Determine the leaks or missing seals Insert missing seals or replace damaged seals Maintenance of components 9 3 UL Handling 9 3 1 Valve...

Page 65: ... trained personnel may operate the equipment the device Fluid start up 10 2 Note Switch on the supply pressure Only then switch on the power supply Procedures before fluid start up Check connections voltage and operating pressure Ensure that max operating data see type plate are not exceeded Check that connections 1 and 3 or 5 have been configured correctly these must not be mixed up Release manua...

Page 66: ...t 8644 monostable 8 DO V2 ME02 8 fold 2 x monostable Bürkert 8644 monostable 16 DO ME02 2 fold bistable Bürkert 8644 bistable 4 DO Bürkert 8644 bistable 4 DO ME02 8 fold bistable Bürkert 8644 monostable 16 DO 16 mm ME03 2 fold monostable Bürkert 8644 monostable 2 DO Bürkert 8644 monostable 2 DO ME03 3 fold 10 mm monostable Bürkert 8644 monostable 3 DO Bürkert 8644 monostable 3 DO ME03 4 fold monos...

Page 67: ... during transport During transportation protect the device against wet and dirt in shock resistant packaging Avoid exceeding or dropping below the allowable storage temperature Storage 12 Note Incorrect storage may damage the device Store the device in a dry and dust free location Storage temperature 20 60 C Typ 8644 deutsch ...

Page 68: ...ging in an environmentally friendly manner Note Damage to the environment caused by device components contaminated with media Observe applicable disposal regul ations and environmental regulations Observe national waste disposal regulations Typ 8644 deutsch ...

Page 69: ......

Page 70: ...www burkert com ...

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