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Bully Dog RAPID FLOW Cold Air Intake, Installation Manual

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Bully Dog RAPID FLOW Cold Air Intake Installation Manual Download Page 3

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Parts Included

Parts Included and Tools Needed:

This section displays the parts included in the package and the tools needed to properly 
install the system.

Parts Included

RFI Base (53102-2)

RFI Lid (53102-1)

Filter Tube w/MAF sensor mount(53254-3)

Stage 2 Intake Tube (53255-4)

Hump Silicone Coupler (53252-5)

Straight Silicone Coupler (53252-6)

(2) Silicone CCV Hose (51201-6)

(2) 4” Band Clamps (51105-7)

(2) 4.5” Band Clamps (53252-7)

(4) #8 Hose Clamps (10800-4)

(2) Stainless black oxide MAF screws 

(54100-94)

Air Filter (224800)

T-15 Torx (53203-94)

(3) M6 Bolt (53254-98)

TOOLS NEEDED

Flat head screw driver

Phillips screw driver

Bit driver

10mm socket

Socket wrench

T15 Torx Bit (included)

Summary of Contents for RAPID FLOW Cold Air Intake

Page 1: ...Number Chevrolet Silverado 6 2L 14 GMC Sierra 6 2L 14 GMCYukon 6 2L 15 GMCYukon XL 6 2L 15 Cadillac Escalade 15 53255 INSTALLATION MANUAL Not legal for sale or use in California on pollution controlle...

Page 2: ...TRODUCTION PG 1 PARTS INCLUDED PG 2 PARTS DESCRIPTION PGS 3 7 INSTALLATION PGS 8 18 REMOVING THE STOCK AIR INTAKE PGS 8 13 PREPARING TO INSTALL THE RFI INTAKE PGS 14 15 INSTALLING THE RFI ON THE VEHIC...

Page 3: ...mount 53254 3 Stage 2 IntakeTube 53255 4 Hump Silicone Coupler 53252 5 Straight Silicone Coupler 53252 6 2 Silicone CCV Hose 51201 6 2 4 Band Clamps 51105 7 2 4 5 Band Clamps 53252 7 4 8 Hose Clamps...

Page 4: ...rcular hole on the back of the base this hole is where the RFI tube will snap into the base and hold secure the air filter The second important part of the base is the foam secured to the inlet of the...

Page 5: ...ut any debris which may have collected inside of the filter housing Air IntakeTube with MAF mount The injection molded tube comes with a precisely manufactured Mass Air Flow sensor mount with inset sc...

Page 6: ...ith the kit are used to secure the MAF sensor to the air intake tube Air filter and clamp The air filter included is an ISO 5011 certified eight layer oil filter The air filter is secured onto the end...

Page 7: ...rs and clamp set Included in the kit used to connect the stage 2 tube to the other parts are two silicone couplers One strait coupler and one humped coupler Also included are four band clamps used to...

Page 8: ...e clamps This hose connects the CCV breather tube to the CCV Recirculation Connection on the Stage 2 tube There are two CCV recircula tion connections The four small 8 clamps are used to secure both e...

Page 9: ...minutes RemovingtheStockAirIntake Follow the steps in this section for guidance on how to remove the stock air intake Stock intake overview diagram The stock intake can be seen in the picture below N...

Page 10: ...the red plastic away from the plug Then depress the tab and pull the plug off the sensor Removingthestockintakecontinued 1 IMPORTANT Before beginning Installation disconnect negative battery clamps Fa...

Page 11: ...vehicle as seen in the image below All must be properly disconnected to remove the intake tube 3A Disconnect the stock CCV recirculation located on either side to the de resonator chamber on the intak...

Page 12: ...ake enclosure Once these are loose remove intake tube 4 Remove the CCV recirculation tubes that are connected to the engine Depress the grey tab and pull away from the engine There are two tubes to re...

Page 13: ...a plate that sits beneath it by rubber grommets It can be easily removed by pulling up on the end of the tube Carefully remove the entire filter housing in one piece 6 Remove stock intake mounting pl...

Page 14: ...the MAF sensor from the stock intake enclosure use theT 15 torx bit included with the kit with a bit driver to remove the torx head screws holding the MAF in place Take very good care of the MAF sens...

Page 15: ...ing the couplers place the coupler with the hump on the MAF sensor side of the stage 2 tube and the strait coupler on the throttle body side of the stage 2 intake tube Put both couplers onto the stage...

Page 16: ...eofthe10mmboltsthatBullyDogsupplied securetheRFI bottomtotheinsideoftheenginebay IMPORTANT Do not over tighten the screws as this could damage the Bully Dog intake 2 Install the Stage 2 air intake tub...

Page 17: ...d 4 Install the other Bully Dog CCV tube on the passenger side by first securing it to the engine Guide the tube to the Stage 2 intake tube and mark where it should be cut After cutting the tube insta...

Page 18: ...side of the RFI intake bottom Position the air filter onto the end of the tube so that the filter points slightly downward and then tighten the air filter clamp with a flat head screw driver The clamp...

Page 19: ...d onto the RFI bottom and secure the lid using the lid latches The lid latches work similar to an OEM style system simply snapping on 8 The final step of this installation is to replace the engine cov...

Page 20: ...ntire filter and let soak for 10 minutes 4 Thoroughly rinse the filter with regular tap water avoid high pressure hoses Flush from the inside out or clean side to the dirty side to prevent dirt from e...

Page 21: ...01foryourintake The time between scheduled filter maintenance can be extended Using a Prefilter will prevent all large debris from getting into the ribs of the filter When using the prefilter only fin...

Page 22: ...ter BullyDogReplacementFilter In case your filter gets damaged lost or stolen you can simply purchase a replacement filter from your local Bully Dog Dealer See the part number information below Filter...

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